Mensuration and simulation of mold filling process in semi-solid die-cast of aluminum alloy

To understand the flow trace of semi-solid slurry in mold cavity, some thermocouples were inserted in mold cavity, and the reaction timing of thermocouples showed the arrival of fluid. The filling time and rate were estimated by comparison between the experiment and calculation. The introduction of computer simulation technique based on ADSTEFAN was to predict injectionforming process and to prevent defects during trial manufacture of various parts. By comparing the formed appearance of parts in experiment and in simulation, and observing the relationship between internal defects inspected by X-ray or microscope and the flow field obtained in simulation, it was indicated that both have quite good agreement in simulation and experiment. Right predictions for cast defects resulted from mold filling can be carried out and proper direction was also proposed. The realization of numerical visualization for filling process during semi-solid die-cast process will play an important role in optimizing technology plan.     

铝矿山企业创新与可持续发展

铝矿业是迎接 2 1世纪知识经济、实现可持续发展的一个十分值得高度重视和认真研究的产业。按照创新的观点 ,结合铝矿山企业的实践 ,推动知识创新、技术创新和管理创新 ,以创新为动力推动铝矿山企业的可持续发展。     

退火温度对Ag/Cu层复合板分离强度的作用

对轧制复合的Ag Cu双金属薄板采用不同温度的退火处理 ,研究了结合面分离强度随退火温度变化的规律 ,讨论了影响分离强度的因素。结果表明 ,在 40 0℃以下随退火温度的升高 ,由于原子扩散及再结晶晶界的形成趋于充分而导致分离强度升高 ,40 0℃时分离强度达到最大值。当退火温度超过 40 0℃后 ,由于结合面的异类原子不等量对流而导致结合面形成空洞 ,从而使分离强度下降。 750℃退火时分离强度达到最低值。退火温度进一步上升到 80 0℃时可使结合面发生局部熔合 ,使分离强度又有小幅度回升     

层流冷却工艺在首钢迁钢热轧分厂的应用

介绍了首钢迁钢公司2160热轧分厂层流冷却的工艺布置、冷却区的结构组成、操作模式、冷却制度及冷却系统的控制功能。该系统投产后，带材的卷取温度偏差可控制在±8℃以内，且96．8％的产品卷取温度偏差可控制在±5℃内，从而有利于提高产品的性能和表面质量，也为生产高质量的产品打下坚实基础。     

不同弛豫时间下低合金高强度钢的组织和拉伸性能

研究了低合金高强度钢在不同弛豫时间下的组织和拉伸性能。结果表明：在适当的弛豫时间下。能进一步提高材料的屈服强度和抗拉强度。     

基于UGII平台的注塑模具三维运动仿真

分析了典型注塑模具的结构及运动特点,介绍了注塑模具的运动仿真原理及其过程,最后基于UGII软件平台,以数码相机结构件模具为例,实现开模、脱模和合模的三维运动仿真,从而为注塑模具的设计提供了一定的可预见性,确保其结构的合理性。     

PREPARATION OF TiN FILMS BY N_2 ASSISTED Xe~+ ION BEAM ENHANCED DEPOSITION AND THEIR MECHANICAL PROPERTIES

A new method for preparation of hard TiN films has been developed by using electronbeam evaporation-deposition of Ti and bombardment with 40 keV Xe~+ ion beam ina N_2 gas environment.The synthesized TiN films were superior to PVD and CVDones in respects of improved adhesion to substrate and low preparing temperature.Theyexhibited good wear resistance and high hardness up to 2200 kg/mm~2.Some industrialapplications have been reported.     

光催化TiO2涂层在金属防腐蚀中的应用研究现状

介绍了TiO2的特点、应用概况及金属光催化防腐蚀作业的原理，对光催化TiO2涂层在金属防腐蚀方面的应用研究进展进行了综述。指出了TiO2薄膜在这一领域应用中的优势及存在的问题。     

长期高温服役的12%Cr耐热合金钢性能退化与恢复

X2 0CrMoV12 1耐热合金钢广泛应用于热电厂主蒸汽管线等主要部件。经长期高温负荷运行后 ,材料性能明显退化。观察显微组织发现 ,材料性能下降是和晶界碳化物的粗化密切相关的。文章着重研究了损伤材料重新热处理后的性能和组织结构的变化 ,初步探讨了材料长期服役后通过热处理恢复其原始性能的可能性     

水轮机下环铸件凝固过程热应力模拟分析

采用数值模拟方法对水轮机下环铸件凝固过程中的应力场进行了模拟和分析。模拟中采用接触单元法处理铸件与砂芯之间力的作用,改进了传统的铸件/铸型边界条件处理方法。文中重点分析了下环凝固过程中准固相区的受力情况,根据准固相区受力特点建立了适当的热裂判据,对下环凝固过程热裂倾向性进行预测。实际生产结果与预测结果相符合。