Effect of bed height on the carbon dioxide capture by carbonation/regeneration cyclic operations using dry potassium-based sorbents

The effect of bed height on CO₂ capture was investigated by carbonation/regeneration cyclic operations using a bubbling fluidized bed reactor. We used a potassium-based solid sorbent, SorbKX35T5 which was manufactured by the Korea Electric Power Research Institute. The sorbent consists of 35% K₂CO₃ for absorption and 65% supporters for mechanical strength. We used a fluidized bed reactor with an inner diameter of 0.05 m and a height of 0.8 m which was made of quartz and placed inside of a furnace. The operating temperatures were fixed at 70 °C and 150 °C for carbonation and regeneration, respectively. The carbonation/regeneration cyclic operations were performed three times at four different L/D (length vs diameter) ratios such as one, two, three, and four. The amount of CO₂ captured was the most when L/D ratio was one, while the period of maintaining 100% CO₂ removal was the longest as 6 minutes when L/D ratio was three. At each cycle, CO₂ sorption capacity (g CO₂/g sorbent) was decreased as L/D ratio was increased. The results obtained in this study can be applied to design and operate a large scale CO₂ capture process composed of two fluidized bed reactors. This work was presented at the 7 ^th China-Korea Workshop on Clean Energy Technology held at Taiyuan, Shanxi, China, June 26–28, 2008.     

Preparation and characterization of polypropylene/layered silicate nanocomposites using an antioxidant

Polypropylene (PP)/layered silicate nanocomposites were prepared via simple melt mixing of three components, PP, layered silicates modified with octadecylamine (C18-MMT) and antioxidant, to investigate the role of antioxidant. TEM and X-ray scattering results confirmed the intercalated state of silicates in PP/layered silicate nanocomposites with antioxidant. In rheological and mechanical study, the nanocomposites with antioxidant showed higher properties than those of the unfilled PP. The nanocomposite with 5 wt% C18-MMT and 0.5 phr antioxidant exhibited about 1.4 times higher tensile modulus and 1.3 times higher storage modulus than the unfilled PP. However, PP/C18-MMT without antioxidant showed lower rheological values owing to the thermal decomposition of PP and the poor compatibility between PP and C18-MMT. It could be concluded that antioxidants played an important role in enhancing the compatibility between PP and C18-MMT. According to the real time X-ray diffraction, the nanocomposite showed the weak ordering of PP crystals than the unfilled PP in the load-extension plateau region of elongation.     

Modeling and control of CO2 separation process with hollow fiber membrane modules

A multi-stage model is developed for CO₂ separation by hollow-fiber membrane. The model permits rapid solution of the governing differential mass and pressure distribution in hollow-fiber gas separation modules using a computational scheme that does not rely on commercial software and conventional numerical methods such as shooting techniques. For 1-stage, 2-stage and 3-stage configurations the changes of required separation areas according to stage cuts are computed. A simple model predictive control technique is employed to provide optimal operation conditions based on the proposed model. Values of stage cuts can easily be identified for various desired mole fractions and recovery rates. From the results of numerical simulations, we can see that the proposed model can be effectively used in the control of gas separation process by hollow-fiber membrane modules.     

Propylsulfonic acid-functionalized partially crystalline silicalite-1 materials: synthesis and characterization

Propylsulfonic acid-functionalized partially crystalline silicalite-1 materials were synthesized via one step co-condensation technique by varying the molar ratio of organosilane source, 3-mercaptopropyltrimethoxysilane (3MP) to tetraethylorthosilicate (TEOS) in the range of 0.05–0.30, and subsequent oxidation of thiol group to propylsulfonic acid using hydrogen peroxide (H₂O₂). These materials were characterized by X-ray diffraction (XRD), high resolution transmission electron microscopy (HRTEM), scanning electron microscopy (SEM) and nitrogen adsorption–desorption method. The structure of these materials was determined by Fourier transform infrared spectroscopy (FT-IR) and ²⁹Si and ¹³C solid state NMR. XRD results show that % crystallinity of the materials decreased with the increase in 3MP concentration in the synthesis mixture. Selected area electron diffraction (SAED) showed the presence of crystalline and amorphous phases in the samples. An amorphous phase was formed when 3MP concentration was 30 mol% of the total silica source. After elimination of the structure directing agent (SDA) by calcination at 420 °C, thermogravimetric analysis (TGA) shows that the structure was thermally stable up to 550 °C. Ammonia temperature-programmed desorption (NH₃-TPD) shows that the acid capacity of these materials was in the range of 1.19–1.83 mmol H⁺/g, which shows that these materials could be used as potential heterogeneous acid catalyst.     

Oligomeric Composition of Polyols From Fatty Acid Methyl Ester: The Effect of Ring‐Opening Reactants of Epoxide Groups

Commercial availability of fatty acid methyl ester (FAME) from palm oil targeted for biodiesel offers a good feedstock for the production of structurally well‐defined polyols for polyurethane applications. The effect of molecular weight (MW), odd and even carbon numbers, and the linear and branched structure reactants used in the ring‐opening reaction of epoxidized fatty acid methyl ester (E‐FAME) on the properties of polyols was investigated. Conversions of E‐FAME to PolyFAME polyols were confirmed by Fourier transform infrared analysis, oxirane oxygen content, and hydroxyl number. Gel permeation chromatography (GPC) calibrated against polyether polyols as a standard and vapor pressure osmometry were used for MW determination. GPC chromatograms of PolyFAME polyols clearly demonstrated the formation of oligomers during ring‐opening reactions. MW, and odd and even carbon numbers in a structure of linear diols and branched diol used in the syntheses of PolyFAME polyols did not have an effect on crystallinity, glass transition, or melt temperatures measured using Differential scanning calorimetry (DSC). PolyFAME polyols ring‐opened with water, methanol, and 1,2‐propanediol contained secondary hydroxyl groups, whereas PolyFAME polyols ring‐opened with linear diols contained a mixture of primary and secondary hydroxyl groups. It was found that the concentration of primary hydroxyl groups increased significantly by increasing the number of carbons from C2 to C3 in the linear diols. The viscosity of PolyFAME polyols also increased with the MW of linear diols used in the E‐FAME ring‐opening reaction. These findings would be beneficial for formulators in choosing the most cost effective polyols for polyurethane formulations.     

Preparation of highly conductive reduced graphite oxide/poly(styrene-co-butyl acrylate) composites via miniemulsion polymerization

Polymer/reduced graphite oxide (rGO) composite nanoparticles with a high electrical conductivity were synthesized using the miniemulsion polymerization technique. The rGO was modified with a reactive surfactant, 2-acrylamido-2-methyl-1-propanesulfonic acid (AMPS), to facilitate monomer intercalation into the rGO nanogalleries. The AMPS-modified rGO was emulsified in the presence of styrene (St) and butyl acrylate (BA) monomers, and the stable miniemulsion was polymerized to form poly(St-co-BA)/rGO composite latex nanoparticles. The transition in the composite nanoparticles from an electrical insulator to an electrical conductor occurred at an rGO content of 10 wt% (relative to the monolayer content), yielding an electrical conductivity of 0.49 S/cm. The electrical conductivity of the composite nanoparticles reached 2.22 S/cm at 20 wt% rGO, yielding a much better conductivity than other polymer composites prepared using a GO filler. Importantly, the miniemulsion polymerization method for fabricating poly(St-co-BA)/rGO composite nanoparticles is easy, green, low-cost, and scalable, providing a universal route to the rational design and engineering of highly conductive polymer composites.     

In situ Measurement of the Adhesion Strength and Effective Elastic Stiffness of Single Soft Micropillar

We report the deformation behavior and mechanical properties of a polymeric micropillar, which measures approximately 10 μm by 30 μm in size by measuring the loading/unloading response using an in situ force measurement system. When the single poly(dimethylsiloxane) (PDMS) micropillar was subjected to compression, we observed a periodic wrinkle and global (Euler) buckling at the sidewall. During unloading, we found the pull-off force (adhesion force) to increase for higher values of preloading and also for lower loading/unloading rates. From the slope of the load–displacement curves measured in situ, we calculated the effective elastic stiffness of the PDMS micropillar to be about 2.03 MPa. In addition to the current work, we report that this method can be used more broadly for in situ measurement of the intrinsic mechanical and adhesion properties of polymers and other relatively soft materials.     

Epoxy resins toughened with in situ azide–alkyne polymerized polysulfones

To simultaneously improve the fracture toughness and heat resistance of a cured toughened epoxy resin along with a reduction in its viscosity during the mixing process, two novel polysulfone‐type polymers are synthesized via azide–alkyne polymerization for use as toughening agents. The epoxy resin toughened with these polymers by in situ azide–alkyne polymerization during the cure process, which shows excellent processibility and based on the significantly lower viscosity (61 and 62 cP) during epoxy mixing process than that of commonly commercial polyethersulfone (PES, 127,612 cP). The novel polysulfone‐type polymer toughened epoxy resin showed the advantage in excellent fracture toughness than the PES toughened epoxy. In addition, the glass transition temperature of the novel polysulfone‐type polymer toughened epoxy resin is similar to that of the neat one (～230 °C) and does not decrease, which implies excellent heat resistance of the toughened epoxy. These phenomena can be attributed to the formation of semi‐interpenetrating polymer networks comprising the epoxy network and the linear polysulfone‐type polymers. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 45790.     

Tack and Shear Strength of Adhesives Prepared from Styrene-Butadiene Rubber (SBR) Using Gum Rosin and Petro Resin as Tackifiers

Tack and shear strength of styrene-butadiene rubber (SBR)-based pressure-sensitive adhesive were studied using gum rosin and petro resin as the tackifiers. The concentration of the tackifying resin was varied from 0 to 100 parts per hundred parts of rubber (phr). Toluene was used as the solvent throughout the experiment. The rolling ball technique was used to measure the tack of the adhesive, whereas, shear strength was determined by a TA-HDi Texture Analyser. Results show that the tack of the adhesive increases with increasing tackifier loadings for both tackifier systems. However, shear strength indicates the reverse behavior with increasing resin content, an observation which is attributed to the decrease in cohesive strength as the tackifier concentration is increased. Both tack and shear strength of the adhesives increases with molecular weight of SBR. Adhesive containing petro resin consistently exhibits higher values than the gum rosin system due to better wettability and compatibility in the former system.     

Supercritical CO2 extraction of phthalate plasticizers from PVC

Three common phthalates, namely, dioctyl phthalate, diisodecyl phthalate, and trioctyl trimellitate, were used as plasticizers for poly(vinyl chloride) (PVC) processing, and the extraction of these plasticizers were investigated using supercritical CO₂ fluids. Factors affecting the extractions of these phthalates were focused. The molecular weight of phthalates was found to dominate the level of extraction of low temperatures, whereas the content of carbonyl groups in the phthalate was a determining factor for the level of extraction of high temperatures. Negligible extraction was observed below the critical pressure of CO₂. For 32°C, the level of the extraction is insignificant below density of ca 0.7 g/cm³, above which the level of the extraction increases roughly linearly with increasing density. For temperatures above 32°C, the density of CO₂ for apparent extractions decreased with increasing temperatures. The threshold density of CO₂ for extractions was found to be independent of the amount of a given phthalate in PVC. Two extraction rates during the extraction could be determined, with a higher rate in the first hour followed by a lower rate later in the extraction for all three phthalates. The effects of the extractions of phthalates on the flexibility of PVC were also investigated as well as the effects of the extrusion conditions, which could lead to various degrees of plasticization of PVC, on the level of extractions. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 4032–4037, 2003