大型厚断面球墨铸铁机架的铸造

大型厚断面球墨铸铁件在铸造过程中极易产生缩孔、缩松、石墨漂浮及球化衰退等铸造缺陷。在合理分析了机架铸件的工艺结构的基础上,设计了合适的铸造工艺并确定了有效防止各类铸造缺陷的措施,成功地生产出了球墨铸铁机架,满足了用户的使用要求。     

一种圆柱坐标测量仪控制系统的设计与实现

圆柱坐标测量仪具有结构简单、测量范围大、适合于测量圆弧类零件的特点,本文针对航空型材弯曲类钣金零件成形精度测量,设计开发了一种圆柱坐标测量仪,对其控制系统软硬件的体系结构和功能进行了研究.采用计算机扩展卡的方式开发了其控制系统硬件,采用多线程技术,利用VC开发了控制系统软件,并利用Matlab和VC混合编程技术开发了曲面重构模块.实验表明,其控制精度达到0.3mm,满足了钣金类零件测量的需求.     

Contact fatigue behavior of nano-ZrO2/Ni coating prepared by electro-brush plating

Nano-ZrO₂/Ni composite coatings were prepared through co-depositing nano-ZrO₂ particles and pure nickel by electro-brush plating (EBP). By analyzing the effects of microstructure, annealing and load on contact fatigue life, the contact fatigue behavior of the nano-ZrO₂/Ni EBP coating was investigated. Furthermore, the contact fatigue behaviors of the nano-ZrO₂/Ni EBP coating and the nickel EBP coating were compared. The results show that the nano-ZrO₂ particles in the as-deposited nano-ZrO₂/Ni EBP coating were partially conglomerated, and the microstructure of the annealed nano-ZrO₂/Ni EBP coating was finer. Under the as-deposited condition, the contact fatigue life of the nano-ZrO₂/Ni EBP coating was much lower than that of the nickel EBP coating. After the annealing process, the contact fatigue life of the nano-ZrO₂/Ni EBP coating was greatly increased and much higher than that of the nickel EBP coating. The scanning electron microscope (SEM) images of the fatigue fracture zones and the transmission electron microscope (TEM) images of microstructure of the deformation layer show that the annealing could improve the ductility of the nano-ZrO₂/Ni EBP coating, and the nano-ZrO₂ particles could restrain the propagation of the fatigue cracks, which contributed to the enhancement of the contact fatigue properties of the nano-ZrO₂/Ni EBP coating.     

焊接热输入量对15MnVN钢热影响区断裂韧性的影响

采用COD 试验方法测定了15MnVN 钢多道焊四种热输入量焊接热影响区的断裂韧性。详细观察并测定了其微观组织、晶粒尺寸和不同组织的比例。结果表明,热输入量大,增大了热影响区粗晶区的晶粒尺寸,而由后续焊遭热循环作用产生的细晶区面积则减少,从而提高了转变温度。本文分析了多道焊热影响区脆化的原因和热输入量对脆化程度的影响,提出了板厚56mm 的这种合金钢的合适的焊接热输入量。     

高铝锌基合金直齿圆锥齿轮的挤压铸造工艺

利用挤压铸造技术生产高铝锌基合金直齿圆锥齿轮，齿面精度能够得到保证。适用于工作环境较好，载荷不是很大条件下的高铝锌基合金直齿圆锥齿轮，可减少设备投资、减少工序工时，从而大大降低生产成本，具有很高的经济效益和社会效益。     

Formation and thermal stability of amorphous Ni-Mo-P alloys

The experimental researches on the chemical deposition of Ni-Mo-P amorphous alloys were carried out by adding Na2 MoO4 into acidic solutions. The optimum technology conditions were obtained by orthogonal design experiments. The structures and the relationship between compositions and their thermal stability were studied by energy spectrum (EC), scanning electron micrograph and X-ray diffraction spectrum. Compared with Ni-P amorphous alloys, the Ni-Mo-P amorphous alloys have high crystallization temperature and thermal stability, and the hardness reaches its peak when the annealing temperature is 500 ℃. With the increase of the heat treatment temperature, the surface morphology of the alloys changes.     

炼油厂酮苯装置空冷器腐蚀原因分析

炼厂酮苯装置空冷器因空冷管束腐蚀穿孔被迫停工检修，经取样分析和现场调查，得出结论：溶解氧含量偏高，设备本身存在震动，无盐水质量不稳定及空冷管束选材不当是造成空冷器管束腐蚀穿孔的主要原因，提出有效大的防腐措施。     

泡沫铝层合圆管纵向和横向压缩力学性能研究

用碳化硅颗粒增强泡沫铝为夹芯,不锈钢圆管为面板制备层合圆管,研究了层合圆管在准静态压缩条件下的纵向和横向变形行为和能量吸收性能.研究表明,层合圆管的纵向压缩变形方式与空管相比发生了改变,由不对称变形模式变为轴对称变形模式;载荷-位移曲线平台段锯齿形波动与曲屈圈的形成呈现对应关系;层合圆管纵向和横向的吸能能力均远大于不锈钢圆管和泡沫铝吸收的能量之和,并且随着应变的增加,层合圆管的吸能能力增加更为快速;层合圆管在保持泡沫铝轻质的同时,在纵向和横向两个方向上均大幅度提高泡沫铝的吸能能力.     

碳化物对高铬铸铁性能影响的分形理论讨论

通过大量的实验数据分析,研究了钒铁变质处理对高铬铸铁性能的影响,以及不同钒含量时碳化物形态、数量对高铬铸铁硬度、冲击韧度和耐磨性的影响.同时应用变形理论解释了碳化物的形态、大小、数量的变化对高铬铸铁力学性能的影响.     

高碳高速钢轧辊中合金元素的作用及成分设计

高碳高速钢轧辊具有良好的抗高温磨损和抗热疲劳性能,在热轧钢生产中获得了广泛的应用。本文对高碳高速钢轧辊中各种元素的作用进行了详细分析,并设计了耐磨高速钢轧辊成分,应用于热轧棒材轧机上,获得了良好的使用效果。