Optimisation of hybrid tandem metal active gas welding using Gaussian process regression

In this paper, an additional filler wire with opposite polarity was inserted in tandem flux cored arc welding process to increase the welding speed and deposition rate. In this hybrid welding, the optimisation of welding parameters is required to improve the bead geometry which directly indicates the welding quality. However, the correlation between the parameters and the bead geometry is hard to identify, so the process parameters are usually selected intuitively by the experienced engineers. Therefore, welding process modelling is constructed with the Gaussian process regression model, and parameter optimisation is performed with sequential quadratic programming optimisation algorithm. The proposed modelling optimisation process is verified by performing the welding experiment using the parameters that are optimised by the proposed process.     

Directivity analysis of ultrasonic waves on surface defects using a visualization method

Ultrasonic testing uses the directivity of the ultrasonic wave, which propagates in one direction. The directivity is expressed as the relationship between the propagation direction and its sound pressure. The directivity of an ultrasonic wave is related to the choice of probe arrangement, testing sensitivity and scanning pitch, and correct measurement of defect size and location. This paper investigated the directivity of ultrasonic waves, which are scattered from a slit defect located in simulated butt weld joint using a visualization method. When the defect size was smaller than the wavelengths, clear directivity in the reflected wave was observed. When the ratio of defect size to wavelength is greater than 1.5, measured directivities almost agree with the theoretical directivity. The directivity of shear waves scattered from the slit defect varied according to probe direction (Far defect, Near defect). The angle of reflection wave became similar to angle of incidence as the height of excess metal in welded joint increased.     

Numerical analysis of pulsating heat pipe based on separated flow model

The examination on the operating mechanism of a pulsating heat pipe (PHP) using visualization revealed that the working fluid in the PHP oscillated to the axial direction by the contraction and expansion of vapor plugs. This contraction and expansion is due to the formation and extinction of bubbles in the evaporating and condensing section, respectively. In this paper, a theoretical model of PHP was presented. The theoretical model was based on the separated flow model with two liquid slugs and three vapor plugs. The results show that the diameter, surface tension and charge ratio of working fluid have significant effects on the performance of the PHP. The following conclusions were obtained. The periodic oscillations of liquid slugs and vapor plugs were obtained under specified parameters. When the hydraulic diameter of the PHP was increased to d=3mm, the frequency of oscillation decreased. By increasing the charging ratio from 40 to 60 by volume ratio, the pressure difference between the evaporating section and condensing section increased, the amplitude of oscillation reduced, and the oscillation frequency decreased. The working fluid with higher surface tension resulted in an increase in the amplitude and frequency of oscillation. Also the average temperature of vapor plugs decreased.     

Transport properties of sorbing contaminants in a fractured granite under oxidizing conditions

Migration of some sorbing chemical species has been studied in a single rock fracture of 1 m scale in order to understand the transport behavior of contaminants at underground environments. For the tracers, tritium and anions were used as nonsorbing ones and some sorbing cations such as Sr, Co and Cs were used as well. The experimental study was focused on the identification of the retardation and matrix diffusion of the tracer in the fracture. The hydraulic conductivity in the fracture was determined from the pressure differentials between pairs of boreholes. The hydraulic data were used with a variable aperture channel model to characterize the aperture distribution in the fracture. A transport model has been developed to describe the migration of the solutes in the flow field by using a particle tracking method. Results were plotted in the form of elution curves and migration plumes in the fracture. The experimental elution curves have been explored with the transport model which takes into account sorption and diffusion into the rock matrix. This comparison may contribute to further understanding on the heterogeneous flow field and the interactions between rock and chemical species.     

Thermal properties and adhesion strength of amorphous poly(α‐olefins)/styrene–ethylene–butylene copolymer/terpene hot‐melt adhesive

The thermal stability and adhesion properties, such as lap‐shear strength of hot‐melt adhesives were obtained from amorphous poly(α‐olefins) and thermoplastic rubber [styrene–ethylene–butylene copolymer (SEBS)] blends. The addition of SEBS increased the toughness and viscosity and decreased the lap‐shear strength of the hot‐melt adhesive. Terpene tackifier resin offered enhanced lap‐shear strength; this was more effective when combined tackifier resin was added on the hot‐melt adhesive. Only a small amount of wax and antioxidant affected the thermal stability and lap‐shear strength of the hot‐melt adhesive. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Swelling effect of a polymer electrolyte membrane on the development of a semi-empirical cell voltage model

We developed a new cell voltage model which depends on the current density response of the proton exchange membrane fuel cell (PEMFC). The proposed model focuses on the conductivity of a PEMFC fuel cell. The model for conductivity of a polymer electrolyte membrane, Nafion, uses the thermodynamic function to represent water activity. We observed membrane conductivity by monitoring the chemical potential of the swelling of the hydrogel. The swelling equilibrium of the ionized hydrogel is governed by the free energy of mixing, the free energy of elasticity, and the concentration of counterions with fixed charges on the gel network. A cell voltage equation with reasonable boundary conditions, including the swelling effect, which plays a major role in determining the cell voltage of a PEMFC, was newly developed.     

Effect of backwashing on perchlorate removal in fixed bed biofilm reactors

The influence of backwashing on biological perchlorate reduction was evaluated in two laboratory scale fixed bed biofilm reactors using 1- or 3-mm glass beads as support media. Influent perchlorate concentrations were 50 microg/L and acetate was added as the electron donor at a concentration of 2 mg C/L. Perchlorate removal was evaluated at various influent dissolved oxygen (DO) concentrations. Complete perchlorate removal was achieved with an influent DO concentration of 1mg/L resulting in bulk phase DO concentrations below the detection limit of 0.01 mg/L. The influence of increasing influent DO concentrations for 12 h periods was evaluated before and after individual backwash events. Partial perchlorate removal was achieved with an influent DO concentration of 3.5 mg/L before a strong backwash (bulk phase DO concentrations of approximately 0.2mg/L), while no perchlorate removal was observed after the strong backwash at the same influent DO level (bulk phase DO concentrations of approximately 0.8 mg/L). The immediate effect of backwashing depended on influent DO concentrations. With influent DO concentrations of 1 mg/L, strong backwashing resulted in a brief (<12 h) increase of effluent perchlorate concentrations up to 20 microg/L; more pronounced effects were observed with influent DO concentrations of 3mg/L. Daily weak backwashing had a small and, over time, decreasing negative influence on perchlorate reduction, while daily strong backwashing ultimately resulted in the breakdown of perchlorate removal with influent DO concentrations of 3 mg/L.     

Fretting corrosion of tin-plated contacts

The susceptibility of tin-plated contacts to fretting corrosion is a major limitation for its use in electrical connectors. The present paper evaluates the influence of a variety of factors, such as, fretting amplitude (track length), frequency, temperature, humidity, normal load and current load on the fretting corrosion behaviour of tin-plated contacts. This paper also addresses the development of fretting corrosion maps and lubrication as a preventive strategy to increase the life-time of tin-plated contacts. The fretting corrosion tests were carried out using a fretting apparatus in which a hemispherical rider and flat contacts (tin-plated copper alloy) were mated in sphere plane geometry and subjected to fretting under gross-slip conditions. The variation in contact resistance as a function of fretting cycles and the time to reach a threshold value (100 mΩ) of contact resistance enables a better understanding of the influence of various factors on the fretting corrosion behaviour of tin-plated contacts. Based on the change in surface profile and nature of changes in the contact zone assessed by laser scanning microscope (LSM) and surface analytical techniques, the mechanism of fretting corrosion of tin-plated contacts and fretting corrosion maps are proposed. Lubrication increases the life-time of tin-plated contacts by several folds and proved to be a useful preventive strategy.     

外包混凝土组合钢柱的偏心受压分析

给出了偏心受压下外包混凝土组合钢柱的3维非线性模型。该组合柱两端铰接,沿主要轴线方向施加一个偏心力。此偏心率的范围在柱截面总高度的0.125～0.375之间。该模型考虑钢、混凝土、纵向和横向钢筋的非弹性性能,以及组合柱中混凝土的约束作用。考虑了钢与混凝土之间、纵向与横向钢筋之间、钢筋与混凝土之间交界面粘结力,以及不同材料对组合柱抵抗变形所起的作用。该模型考虑了初始几何缺陷。已有的试验数据证明了模型的有效性。混凝土强度等级为30～110MPa。钢截面的屈服应力为275～690MPa。通过改变偏心率、柱的尺寸、结构钢尺寸与屈服应力值和混凝土强度,以确定其对偏心受压下组合柱性能的影响。结果显示,结构钢屈服应力的增加对组合柱强度的影响较大,尤其当柱的偏心率为0.125D时。当柱的偏心率为0.375D且混凝强度低于70MPa时,结构钢屈服强度的变化对柱强度影响较大。将数值分析所得组合柱的强度与设计规范Eurocode4的计算结果进行比较。结果表明,Eurocode4准确地计算出偏心组合柱强度,但是估算的弯矩过大。