ANSYS在大型盘铣刀结构设计中的应用

曲轴是船用发动机的关键部件。在加工过程中常因为振动而严重影响到其加工质量。为了减小大型盘铣刀在机加工时的振动,提出了在刀盘上安装冲击减振器的设计方案,但减振器的最佳安装位置有待于确定。本文正是通过对在改变刀盘上所开圆孔的半径r和距离d(盘铣刀中心到孔中心)条件下盘铣刀的强度分析,总结出参数r和d对应力、应变量的影响规律,为预知所要安装冲击减振器的最佳半径和位置提供了依据,也为盘铣刀的结构设计提供了一种方法。     

焦炉煤气综合利用制取液化天然气

本文介绍了一种焦炉煤气利用新技术,将焦炉煤气中的甲烷和氢气从煤气中分离出来。分离出的甲烷生产液化天然气（LNG）,氢气通过锅炉燃烧产生蒸汽,可以提供动力和热力。此工艺具有投资规模小、焦炉煤气利用率高、收益大、无污染等特点,是中小焦化企业焦炉煤气综合利用、提高经济效益的好途径。     

Effect of wall roughness on performance of microchannel applied in microfluidic device

The influence of wall roughness on flow and heat transfer performance in microchannels at low Reynolds number is investigated in this paper. Two sizes of PMMA microchannels are fabricated by microinjection molding and the width is 20 μm and 800 μm respectively. The surface profile of bottom wall is described by the two-dimensional fractal geometry method and it is found there is error within 5% between surface roughness obtained by the fractal geometry method and actual roughness. Then, the effects of dimensionless relative roughness (5–7.5%), fractal dimension (1.5–1.8), aspect ratio (0.025–4) on the flow resistance and heat transfer performance are analyzed by numerical and experimental method respectively. Reynolds number considered here are 10–60. The results show that the better flow performance and heat transfer performance can be obtained with high aspect ratio of rectangular microchannel. However, increasing surface roughness not only increases the heat transfer performance, but also introduces a large flow resistance, which makes the friction coefficient rise sharply. As a result, surface roughness has great influence on the flow and heat transfer performance, and the most suitable surface morphology should be obtained according to the specific application.

     

High wall-plug efficiency 808-nm laser diodes with a power up to 30.1 W

A very highly efficient InGaAlAs/AlGaAs quantum-well structure was designed for 808 nm emission,and laser diode chips 390-μm-wide aperture and 2-mm-long cavity length were fabricated.Special pretreatment and passivation for the chip facets were performed to achieve improved reliability performance.The laser chips were p-side-down mounted on the AlN submount,and then tested at continuous wave(CW)operation with the heat-sink temperature setting to 25℃using a thermoelectric cooler(TEC).As high as 60.5%of the wall-plug efficiency(WPE)was achieved at the injection current of 11 A.The maximum output power of 30.1 W was obtained at 29.5 A when the TEC temperature was set to 12°C.Accelerated life-time test showed that the laser diodes had lifetimes of over 62111 h operating at rated power of 10 W.     

地表下沉盆地偏态形成的机理分析

通过建立煤层开采后顶板初次垮落前后的力学模型,分析了偏态垮落的机理,并推导出开切眼侧与开采侧垮落角的比较式,说明在开切眼侧的垮落角大于开采侧的垮落角,从而在理论上证明了偏态垮落的存在,并揭示了偏态垮落是导致地表下沉盆地偏态的根本原因．     

Ni/SBA-15 catalysts for hydrogen production by ethanol steam reforming: Effect of nickel precursor

The effect of nickel precursor on Ni/SBA-15 catalysts was studied in ethanol steam reforming (ESR) for hydrogen production. These catalysts were prepared via incipient-wetness impregnation method using nickel nitrate and nickel citrate precursors, respectively (denoted as Ni/SBA-15(N) and Ni/SBA-15(C), respectively), and characterized by various techniques including H₂-TPR, XRD, TEM and TG. It was found that the use of nickel citrate precursor, compared to nickel nitrate precursor, could greatly strengthen the NiO-support interaction and promote the homogeneous distribution of nickel species, to obtain the small nickel particles with high dispersion. After a 25 h time-on-stream test, much lower coke deposition was formed over Ni/SBA-15(C) than Ni/SBA-15(N). Moreover, NiC_x species had be found over the used Ni/SBA-15(C), in which the carbon could be removed easily at lower temperature to exposure the active Ni sites; While carbon nanofibers with regular graphite-structure were the primary coke species over the spent Ni/SBA-15(N), which was difficultly remove and thus covered the active Ni sites easily. Due to these, Ni/SBA-15(C) displayed the higher catalytic activities and better stabilities in ESR than Ni/SBA-15(N). In summary, nickel citrate is an excellent precursor for the preparation of Ni/SBA-15 catalysts with high dispersion and strong interaction.     

基于分层控制的孤岛微电网储能优化控制策略

针对直流微网在储能控制策略中所采用的传统下垂控制方法,存在功率输出不均、母线电压跌落等问题,提出了微电网在孤岛模式下储能装置稳定直流母线和负荷恒功率运行的分层控制策略,将微电网优化控制过程分为两层:一级控制层下的储能作为微电网主要能量分配的装置,提出了基于双闭环的下垂控制策略,将储能电池变换器通过P-f、Q-u进行双层...     

铣削粉末冶金高温合金FGH95时工件温度的研究

镍基粉末高温合金具有屈服强度高、疲劳性能好等优点,是制造新型发动机涡轮盘的理想材料,工件温度是引起工件各种形式热损伤的主要因素,本文研究铣削粉末冶金高温合金FGH95时工件的瞬态温度。对铣削过程进行合理简化,基于移动热源法建立粉末冶金高温合金铣削时工件温度的解析模型,研究铣削速度对工件温度的影响规律。通过铣削试验对工件温度模型的有效性进行验证,试验结果表明建立的二维工件温度解析模型能正确预测铣削高温合金时工件加工表面的温度分布。     

基于热力学的LT55陶瓷刀具加工45钢扩散与氧化磨损

从热力学的角度研究LT55陶瓷刀具扩散磨损和氧化磨损的规律,先利用热力学理论计算Al2O3和TiC陶瓷相在不同温度下融入铁中的溶解度,再用吉布斯自由能判据分析高温下扩散反应发生的规律。用吉布斯自由能函数法,计算出LT55陶瓷刀具加工钢铁类材料时不同温度下5个可能的氧化反应的标准吉布斯自由能,并对反应发生的可能性进行排序,分析各个反应的特点,理论计算表明,生成TiO2、Ti2O3和Ti3O5的反应可能性非常大,生成FeO.Al2O3的可能性非常小。理论计算与试验结果有较好的一致性,研究结果对刀具材料的研究和设计提供有价值的参考。     

Finite element simulation of machining of Ti-6Al-4V alloy with thermodynamical constitutive equation

Titanium alloys are known as difficult-to-machine materials, especially at higher cutting speeds, due to their several inherent properties such as low thermal conductivity and their high reactivity with cutting tool materials, which present a low thermal conductivity. In this paper, a finite element analysis (FEA) of machining for Ti-6Al-4V is presented. In particular, the thermodynamical constitutive equation in FEA is applied for both workpiece material and tool material. Cutting temperature and tool wear depth are predicted. The comparison between the predicted and experimental cutting temperature and tool wear depth are presented and discussed. The results indicated that a good prediction accuracy of both principal cutting temperature and tool wear depth can be achieved by the method of FEA with thermodynamical constitutive equation.