500kA预焙铝电解槽工艺现状评述

介绍500kA大型预焙电解槽技术条件的选择和在现有工艺条件下的运行情况,同时对出现的相关问题提出了具体的解决方案。从整体看,电解槽槽况稳定,运行正常,电流效率达92.0%以上,吨铝电耗小于13 200kWh,电解质工作状态良好,工艺技术条件的匹配和工艺参数的控制十分理想。     

虚拟系统使用经验中的创新发明

根据多年使用各类虚拟系统的经验,通过对不同品牌摄像机、云台、传感跟踪装置等虚拟系统配套设备的研究,自主研发了通过摄像机光缆传输虚拟系统传感跟踪数据的设备,创新集成化虚拟系统的数据传输,简化了虚拟系统搭建流程,提高了系统稳定性.     

轮胎静负荷印痕轮廓提取及测量方法研究

在总结印痕分析方法的基础上对轮胎静负荷印痕轮廓的提取和筛选方法进行改进,以提升轮胎静负荷印痕数据分析的准确性。通过对轮胎静负荷印痕图像噪声因素处理、二值化阈值选择以及轮廓提取后对轮胎静负荷印痕接地轮廓边界点集进行重构和使用Alpha-shape算法对轮胎静负荷印痕整体外轮廓形状进行重构等,将轮胎静负荷印痕长度分析值与实测值的相关因数从0.81提高至0.99。     

退火温度对铸轧3003铝合金冷轧板带材冲压制耳率的影响研究

3003铝合金具有适中的强度、良好的耐蚀性及优异的焊接性能等优势,被广泛应用于生产食品包装铝箔、散热器等产品。然而,3003铝合金在铸轧工艺过程中,存在制耳率不理想的问题。基于此,本文以本公司生产的3003铝合金冷轧1.0 mm板带材为研究对象,并结合EBSD检测手段,研究了不同退火温度下3003铝合金冷轧板材冲制过程中制耳率与退火温度及织构组织之间的关系,并最终得出影响制耳率的关键因素。研究结果表明：3003铸轧产品冷轧退火后铝合金板材中的织构主要由Copper、Brass、S、Goss等形变织构和Cube、CubeND、P、R、黄铜R等再结晶织构组成,随着退火温度的升高,形变织构向再结晶织构的转变倾向增大,且显著伴随S型织构及R型织构的减少,Cube型及CubeND型织构的逐渐增加,当形变织构与再结晶织构比值介于0.67-0.73范围内时,冲压效果明显改善,制耳率效果理想。     

综合利用含锑砷金精矿关键集成技术试验研究

针对某含锑砷金精矿,通过直接氰化试验、两段焙烧氰化试验、直接氰化—浮选回收锑—浮选尾矿两段焙烧氰化试验等工艺技术进行试验研究。结果表明,采用一级直接氰化、二级氰化尾矿浮选富集锑精矿、三级为锑浮选尾矿两段焙烧氰化关键集成技术方法,含锑含砷金精矿直接氰化金、银浸出率分别为31.22%、85.19%,氰化尾矿浮选产出锑含量为38.80%的锑精矿,精矿产率为10.50%,锑回收率达到90.94%,锑浮选尾矿采用两段焙烧氰化金、银回收率分别达到90.07%、52.70%,该关键集成技术方法使金、银、锑的综合回收率分别达到93.56%、92.99%、90.94%,显著提高了有价金属资源的综合回收效果,实现了含锑砷金精矿资源的高值化、资源化利用。     

Y2O3含量对Y-Gd-Hf-O直热式压制阴极发射性能的研究

为了提高Y-Gd-Hf-O压制式高温阴极的热发射性能,制备了Y2O3/HfO2摩尔比不同的S2O3掺杂Y-Gd-Hf-O直热式压制阴极。测试结果显示,当比值为5/2时,热发射能力最好,1500 ℃下发射电流为2.79 A/cm2。阴极支取直流发射电流密度1.0 A/cm2,在1500 ℃的工作温度下,已经稳定工作了1320 h,并在该温度下经过696 h的10 W连续电子轰击后,发射电流仍保持为初始值的86%,表现出良好的耐电子轰击能力。XPS结合深度刻蚀表明,发射活性层主要集中在距表面50 nm深度范围内。表层SEM、EDS分析表明,阴极经过激活、老炼,活性物质粒径变大,Y/Hf原子比低于初始值,且随着Y2O3含量的提高,阴极表层n型半导体Y2O3-x的含量相应地增加,对改善阴极表面的导电性、降低逸出功和提高阴极的热发射性能有促进作用     

驾车接近隧道过程中驾驶员瞳孔大小变化规律

为了解驾驶员驾车进入隧道过程中的瞳孔变化过程,让8位驾驶员分别驾车进入4座隧道,在此过程中用眼动仪记录驾驶员的瞳孔大小。分析眼动仪记录得到的驾驶员瞳孔大小数据的特征,通过小波变换进行数据处理,得到了驾驶员驾车进入隧道过程中瞳孔大小变化曲线。分析驾驶员瞳孔大小变化曲线发现,不同驾驶员的瞳孔大小存在个体差异;同一驾驶员多次测试的瞳孔大小存在一定的随机性;在接近隧道过程中驾驶员瞳孔逐渐变大,并在隧道洞口附近急剧变大;不同驾驶员的瞳孔变化趋势存在一定的差异;驾驶员瞳孔大小除受适应亮度的影响外,还受驾驶员的心理等因素的影响。     

陶瓷材料传统的表面改性技术

本文从陶瓷本身及陶瓷涂层两个方面综述了陶瓷传统表面改性技术的概况、制备方法及应用现状。     

Novel flexible electrically conductive adhesives from functional epoxy,flexibilizers, micro‐silver flakes and nano‐silver spheres for electronic packaging

In this study, five different flexibilizers were added into a matrix resin to improve the flexibility of electrically conductive adhesives (ECAs). The flexible ECAs were fabricated from the matrix resin and electrically conductive fillers. Their curing was fixed at 150 °C for 30 min. Of the five flexibilizers, 1,3‐propanediol bis(4‐aminobenzoate) (PBA) had the best effect on the electrical, mechanical and thermal properties of the ECAs. During curing, PBA reacted with the functional epoxy in the matrix resin. The soft ether segments in PBA were grafted into the crosslinked epoxy network to form an orderly spaced mesh structure. This led to high‐temperature stability, with the pyrolysis temperature being above 350 °C. Flexible ECAs with a 10% weight ratio of PBA in the matrix resin had the best properties. Their viscosity and bulk resistivity were the lowest. Their flexibility and electrical conductivity were the highest. They also had low storage modulus which could effectively dissipate or reduce the residual shear stress generated by the mismatch of thermal expansion coefficient between chip and substrate. Their impact strength was the lowest, and the toughening effect was so significant that the improvement was about 48% compared to ECAs. © 2013 Society of Chemical Industry     

Modelling and numerical investigation of the residual stress state in a green metal powder body

Die pressing of metal powder results in a green body. After release from the die, the green body must have enough strength to be handled, to endure transport to a sintering furnace and heating to the sintering temperature. Drilling, turning and milling, which are common operations in the green state, require a green body of high strength, with no defects and excellent mechanical properties. A plane strain finite element model is used to analyse pressing of metal powder into a rectangular bar. The powder behavior is described by a “cap” model, which is implemented as a user material subroutine in the non-linear finite element program LS-DYNA. To improve modelling of strength in the green state a new non-linear density dependent failure envelope has been used. The model is adjusted to the properties of a water atomised metal powder from Höganäs AB. To resolve the severe stress gradient at the side surface of the green body, the smallest element size was chosen to be 65 μm. The aim of this work is to numerically capture and understand the development of the residual axial stress in particular at the side surface. The influence of kinematics, friction, compacting pressure and die taper are studied. Results from the numerical study show that the thickness of the compressive stress region close to the side surface of the green body varies between 50 μm and 600 μm along the surface. Compacting pressure, “upper punch hold down” and die taper geometry all have a significant influence on the residual stress state while die wall friction has only a small influence. The numerical results are in agreement with results from X-ray and neutron diffraction measurements.