Influence of TiO2 nanoparticles on nonisothermal crystallization of PP in a wide range of cooling rates analyzed by fast scanning DSC

The influence of titanium dioxide (TiO₂) nanoparticles on the crystallization behavior of polypropylene was investigated by conventional differential scanning calorimetry (DSC) and fast scanning DSC measurements. The data obtained from both methods were estimated for the first time using the Lauritzen‐Hoffmann equation to analyze the behavior over a wide cooling range under nonisothermal conditions. This provides more reliable values of nucleation parameters (K_g) and surface free energy (σ_e). The variation of the effective energy (ΔE) was determined with the Kissinger method. Regardless of the cooling rate, both K_g and σ_e indicate the role of titania as a nucleating agent enhances the crystallization rate. However, the ΔE denotes that TiO₂ acts as an obstacle to the mobility of chain segments at cooling rates below 150 °C/s, while, in contrast, the presence of titania enhances the chain mobility at cooling rates above 150 °C/s. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43944.     

Oxidation behavior and microstructure evolution of SiC-ZrB2-ZrC coating for C/C composites at 1673 K

To protect carbon/carbon (C/C) composites against oxidation, a SiC-ZrB₂-ZrC coating was prepared by the in-situ reaction between ZrC, B₄C and Si. The thermogravimetric and isothermal oxidation results indicated the as-synthesized coating to show superior oxidation resistance at elevated temperatures, so it could effectively protect C/C composites for more than 221 h at 1673 K in air. The crystalline structure and morphology evolution of the multiphase SiC-ZrB₂-ZrC coating were investigated. With the increase of oxidation time, the SiO₂ oxide layer transformed from amorphous to crystalline. Flower-like and flake-like SiO₂ structures were generated on the glass film during the oxidation process of SiC-ZrB₂-ZrC coating, which might be ascribed to the varying concentration of SiO. The oxide scale presented a two-layered structure ~130 µm thick after oxidation, consisting of a SiO₂-rich glass layer containing ZrO₂/ZrSiO₄ particles and a Si-O-Zr layer. The multiphase SiC-ZrB₂-ZrC ceramic coating exhibited much better oxidation resistance than monophase SiC, ZrB₂ or ZrC ceramic due to the synergistic effect among the different components.     

Comparative study of the structure and microstructure of PAN-based nano- and micro-carbon fibers

The work presents results on the manufacture and comparative assessment of the structure and microstructure parameters of polyacrylonitrile polymer (PAN)-based carbon nano- and micro-fibers. Using the same polymer solution, PAN nano- and microfibers were obtained. The PAN nanofibers were obtained by electrospinning, and microfibers were spun using the conventional solution-spinning method. The PAN-based fiber precursors were annealed to 1000 °C, 2000 °C and to 2800 °C. Using X-ray diffraction and Raman spectroscopy, the structural and microstructural parameters of both types of carbon fibers were examined. The morphology of PAN nanofibers and carbon nanofibers (CNF) were studied by SEM. Both types of ex-PAN carbon fibers (nano and micro) have similar the c-axis spacing (d₀₀₂) values and crystallite sizes after heat treatment to 2000 °C presenting turbostratic structure. HR-TEM images of low temperature CNF show uniform microstructure with the misoriented small carbon crystallites along the fiber axis. The ratio of the integrated intensities of the D and G peaks for carbon nanofibers after heat treatment at 2000 °C was distinctly higher in comparison to carbon microfibers (CF). After additional annealing the fibers to 2800 °C a better structural ordering show CNF. The crystallite sizes (L_c, L_a) in CNF were distinctly higher in comparison to the crystallites in CF. CF consist of two carbon components, whereas CNF contain three carbon components varying in structural and microstructural parameters. One of carbon phases in CNF was found to have the interlayer spacing close to graphite, i.e. d₀₀₂=0.335 nm.     

Fabrication of SiC reticulated porous ceramics with multi-layered struts for porous media combustion

Silicon carbide reticulated porous ceramics (SiC RPCs) with multi-layered struts were fabricated at 1450 °C by polymer sponge replica technique, followed by vacuum infiltration. The effect of additives (polycarboxylate, ammonium lignosulfonate and sodium carboxymethyl-cellulose) on the rheological behavior of silicon carbide slurry was firstly investigated, and then the slurry was coated on polyurethane open-cell sponge template. Furthermore, alumina slurry was adopted to fill up the hollow struts in vacuum infiltration process after the coated sponge was pre-treated at 850 °C. The results showed that the coating thickness on the struts and the microstructure in SiC RPCs were closely associated with the solid content of alumina slurry during vacuum infiltration. The typical multi-layered strut of SiC RPCs could be achieved after the infiltration of an alumina slurry containing 77 wt% solid content. The compressive strength and thermal shock resistance of the infiltrated specimens were significantly improved in comparison with those of non-infiltrated ones. The improvement was attributed to the in-situ formation of reaction-bonded multilayer struts in SiC RPCs, which were characterized by the exterior coating of aluminosilicate-corundum, middle part of mullite bonded SiC and interior zone of corundum.     

Microstructure and property of porous mullites with a whiskers framework obtained by a sol–gel process

Porous mullites with a whiskers framework and high porosities were fabricated by the reaction sintering (1100 to 1600 °C, 1 h, in an airtight container) of an aerogel block shaped by the sol–gel transition of a mullite precursor composed of SiO₂ sol, Al₂O₃ and AlF₃ powders (as reaction catalyst). The effect of heating temperatures on porosity, whisker formation, microstructure feature and compressive strength of the porous mullites was determined by XRD, SEM and compressive test. The results indicate that after heating at temperatures from 1100 to 1600 °C, the porosities of the mullites varied within the range of 84.1–80.2%. The whiskers in the framework well lap-jointed each other to form the large space and became elongated and smooth at high temperatures due to the accelerated vapor–solid reaction rate. A maximum compressive strength of 16.1 MPa was obtained for the whiskers framework heated at 1600 °C; this strength was attributed to the strong bonding among the smooth whiskers.     

Microstructure,residual stresses,and mechanical performance of surface crystallized translucent glass-ceramics

Mechanical properties of glasses can be significantly increased by inducing surface crystallization of a low coefficient of thermal expansion phase. In this work, we produced surface crystallized lithia-alumina-silica glass-ceramics with different crystallized layer thicknesses and analysed the resulting residual stresses and their effect on mechanical properties. The residual stress magnitude was estimated by analytical and experimental methods, as well as numerical modeling. The surface compressive stress reached 390 MPa and 490 MPa, as given by the analytical and experimental determination, respectively. These stresses prevented radial cracking in microhardness and scratch tests. The best glass-ceramic achieved a Vickers hardness of 7.5 GPa and fracture strength of 680 ± 50 MPa in a ball-on-three-ball test. These glass-ceramics are translucent, providing 50–60% transmittance over the visible wavelength spectrum (1.3 mm-thick-sample). This study unveiled the causes of improved mechanical properties and validates the concept that surface crystallization is a valuable technique for developing high strength glass-ceramics.     

Fabrication and investigation of Ca/Tb co-doped HfO2 infrared coatings

In this study, Ca/Tb co-doped HfO₂ coatings were prepared by atmosphere plasma spraying. The chemical composition, morphology and infrared property of the coatings were characterized. The coatings possessed a layer-stacked morphology. When the Ca/Tb doping atomic ratio was 1:1, the phase of the coatings gradually changed from monoclinic to cubic with increasing the doping mass. The CTH2 coating had the highest emissivity which was 0.820 in 0.75–6.5 µm and 0.902 in 6.5–15 µm respectively. The enhancement in short band was mainly due to the introduction of Ca²⁺ and Tb³⁺ ions that generated oxygen vacancies in the lattice forming impurity levels within the forbidden band, moreover, the transfer of Tb³⁺ to Tb⁴⁺ increased the concentration of free electrons, which promoted the absorption of free carriers. The increase in long band attributed to the lattice distortion that reduced the lattice symmetry and strengthened the absorption of lattice polar vibration.     

A chromium carbide coating in-situ formed on C/C composites by the novel reactive wetting strategy to enhance oxidation resistance

A chromium carbide (Cr-C) coating in-situ formed on the C/C substrate is successfully prepared by a novel reactive wetting strategy. The interfacial microstructure and oxidation resistance of coated C/C composites are investigated in detail. The as-prepared coating mainly consists of Cr₂₃C₆ and Cr₇C₃, forming a tight joining with the C/C substrate. Compared to uncoated samples, the oxidation weight loss of coated C/C composites is substantially reduced at high temperatures. Furthermore, the hardness of coated C/C composites is significantly increased, enhancing their ability to resist external damage. This reactive wetting strategy can also be used to prepare uniform coatings on C/C composites with complex grooved structure or large size. Surprisingly, coated C/C composites possess a low weight gain of 3.7% due to thin coating (< 10 µm), which can maintain their advantage of low density.     

Interface-layer-assisted reliable ferroelectricity in BiFeO3 thin films by chemical solution deposition

BiFeO₃ thin films, specifically those fabricated by chemical solution deposition, suffer from severe leakage that hinder the acquirements of their intrinsic high polarizations and are thus normally not considered for use in practical electronics. The controlled fabrication of thin films with reduced leakage is of vital importance. In the present work, BiFeO₃ films (with thicknesses below ~300 nm), assisted by an interfacial amorphous layer, were fabricated by chemical solution deposition on Pt/Ti/SiO₂/Si substrates. This facile method facilitates the growth of the mentioned amorphous layer, and the ferroelectric properties of the obtained films were greatly enhanced. The conducting mechanisms of both types of thin films were systematically investigated to understand the impact of the designed interface. The results not only advance the potential use of BiFeO₃ thin films in electromechanical devices but also promote chemical solution deposition as a promising methodology for the fabrication of high-quality ferroelectric films with compressed leakage.     

Carbon@SiC(SiCnws)-Sc2Si2O7 ceramics with multiple loss mediums for improving electromagnetic shielding performance

Multiple loss media can be applied, not only to improve the performance of microwave absorption materials, but also to promote the electromagnetic (EM) shielding efficacy of materials. In this study, multiple loss mediums (C, SiC, and SiCnws) were introduced into Sc₂Si₂O₇ ceramics to synthesise carbon@SiC(SiCnws)-Sc₂Si₂O₇ ceramics by H₂ reduction and CVI technology. After 1–3 CVI process cycles, the open porosity decreases from 34.7 %±0.5 % to 8.4 %±0.3 % filled with multiple loss media. The results show that CH₃SiCl₃ provides the raw material for synthesising SiC(SiCnws) and carbon in ceramics, resulting in adjustable EM shielding properties. Furthermore, the EM shielding mechanism consists mainly of the combined synergistic effect of C, SiC, and SiCnws, which contributes to the reflective shielding efficacy, and promotes the absorption shielding effectiveness, including dipole polarization loss, and interface polarization loss. Subsequently, carbon@SiC(SiCnws)-Sc₂Si₂O₇ ceramics with a multiple loss medium of 31.2 wt% ±0.22 wt% achieve a total EM shielding effectiveness value of 31.8 dB (99.92 % electromagnetic waves are attenuated) with an X-band thickness of 2 mm. Therefore, carbon@SiC(SiCnws)-Sc₂Si₂O₇ ceramics are a promising novel composite, applicable in future EM shielding in high temperature environments.