Atomic scale imaging of monocrystalline Si （001） surface by molecular dynamic simulation

Non-contact atomic force microscopy(nc-AFM) atomic-scale imaging process of monocrystalline silicon surface using capped single-wall carbon nanotube tip is simulated by molecular dynamic method. The simulation results show that the nc-AFM imaging force mainly comes from the C-Si and C-C chemical covalent bonding forces, especially the former, the nonbonding Van der Waals force change is small during the range of stable imaging height. When the tip-surface distance is smaller than the stable imaging height, several neighboring carbon atoms at the tip apex are attracted, and some of them jump onto the sample surface. Finally the tip apex configuration is destroyed with the tip indenting further.     

Commutation Torque Ripple Suppression in Three Phase Brushless DC Motor Using Open-end Winding

Three phase brushless DC motor has the characteristics of high power density, simple structure and excellent speed regulation performance, which is widely used in the field of electric drive. Open-end winding brushless DC motor has no neutral point, and each phase winding is electrically isolated, which can realize the independent control of each phase winding. Compared with Y-connected brushless DC motor, the open-end winding brushless DC motor has a wider range of speed regulation under the same voltage, and has certain fault-tolerant performance, which is suitable for the application of low voltage and large current. Compared with the multiphase fault-tolerant motor, open-end winding brushless DC motor has simpler structure and higher winding utilization rate. However, the open-end winding brushless DC motor still has torque ripple, among which the cogging torque is related to the motor body structure, while commutation torque ripple is affected by the mutual inductance of the winding and the current freewheeling loop. The commutation process of the open-winding brushless DC motor is analyzed, and it is concluded that the current change rates of the turn-off phase and turn-on phase are equal under the ideal back electromotive force(back-EMF), which can ensure that the non-commutation phase current and the electromagnetic torque kept constant. The overlapping commutation with phase current closed-loop method is proposed to suppress the commutation torque ripple of open-end winding BLDC motor, and the applied voltage on turn-off phase and delayed time of turn-off phase in overlapping commutation are derived, the sliding mode observer is used to calculate the electromagnetic torque. MATLAB simulation and experimental results verify the effectiveness of this method.

     

Reliability studies of Sn–9Zn/Cu solder joints with aging treatment

Sn–9Zn (in wt.%) solder ball was bonded to Cu pad, and the effect of aging on shear reliability was investigated. After reflow, the intermetallic compound (IMC) phase formed at the interface was Cu₅Zn₈, and the as-reflowed Sn–9Zn/Cu joint had sufficient shear strength. In the isothermal aging test, only Cu₅Zn₈ IMC was observed in the samples aged at temperatures between 70 and 120 °C. On the other hand, after aging at 150 °C for 250 h, Cu₆Sn₅ phase was observed at the interface between the interfacial Cu₅Zn₈ IMC layer and the Cu substrate. And, the layer-type Cu₅Zn₈ IMC layer was disrupted locally at the interface. In the ball shear test conducted after aging treatment, the shear strength significantly decreased after aging at all temperatures for initial 100 h, and then remained constant by further prolonged aging. The fracture mainly occurred at the interface between the solder and Cu₅Zn₈ IMC layer. The aged Sn–9Zn/Cu solder joint had an inferior joint reliability.     

Numerical simulation of temperature field during gas preheating and start-up of drained aluminum reduction cell

1 Introduction The drained aluminum reduction cell is a new type cell and it is predicted that it can reduce the voltage of the cell 0.6 V and save the consumption of direct current 2400 kW?h/t, compared with the general cells[1,2]. Therefore, more and m…     

Synthesis and properties of bulk nanocrystalline Mg2Si through ball-milling and reactive hot-pressing

1 Introduction The intermetallic compound Mg2Si is useful as strengthening phase in the metal matrix composites (MMC) due to its low density (1.99 g/cm3) and high strength-to-mass ratio[1?5]. It is also promising as a basic material for thermoelectric ene…     

Efficient skeleton curve-guided five-axis sweep scanning based on optimal traversing of multiple connected skeleton curves

The five-axis sweep scanning approach is an emerging surface inspection technology which could tremendously boost the inspection efficiency through working in the way of continuous scanning. While inspecting the surfaces with multiple connected skeleton curves, the topological complexity brings conflict between achieving efficient inspection and working in continuous manner. Recently, a skeleton curve-guided five-axis sweep scanning method was proposed to tackle this problem but the resulting inspection path has to inspect the entire surface in a round-trip way. The manner of round-trip inspection pulls down the entire inspection efficiency and should be avoided as much as possible. In this paper, we present an improved skeleton curve-guided five-axis sweep scanning method to generate a more efficient five-axis scanning path for the surface with multiple connected skeleton curves. The proposed method starts from the framework of existing skeleton curve-guided five-axis sweep scanning method. Under the unique kinematic requirements of efficient five-axis sweep scanning, an integer linear programming optimization approach is utilized to optimally connect the inspection paths on independent surface patches and form a shorter skeleton curve-based sweep scanning path as compared with the existing skeleton curve-guided five-axis sweep scanning method. The resulting inspection path is composed of the single-pass inspection for most of the surface and the round-trip inspection for a small part of the surface. The comparison experiments are conducted on two surfaces with multiple connected skeleton curves. Experiment results show that the proposed method significantly outperforms the method provided by the leading commercial software Apexblade and the original skeleton curve-guided five-axis sweep scanning method.     

Multiple source partial knowledge transfer for manufacturing system modelling

Transfer learning has shown its attractiveness for manufacturing system modelling by leveraging previously acquired knowledge to assist in training the target model, whereas most techniques focus on single-source transfer settings. Since there are usually multiple source domains available in practice, multi-source transfer learning is attracting more attention. Existing researches regard the source instance or the source model as the basic information granularity, which makes it difficult to reduce the global shift and the local discrepancy across domains simultaneously. Therefore, this paper presents a multiple source partial knowledge transfer method (MSPKT) for manufacturing system modelling tasks, in which partial knowledge is defined as a novel information granularity between the instance granularity and model granularity. Firstly, TSK (Takagi-Sugeno-Kang) fuzzy system is introduced as the basic learner to represent partial knowledge effectively. Then, we design a transferability measurement of partial knowledge by considering the similarity and reliability to support transfer learning with multiple source domains. Finally, a synthetic dataset and two manufacturing system datasets are used to verify the effectiveness of the proposed method.     

A new force-depth model for robotic abrasive belt grinding and confirmation by grinding of the Inconel 718 alloy

Robotic abrasive belt grinding has been successfully applied to the grinding and polishing of aerospace parts. However, due to the flexible characteristics of robotic abrasive belt grinding and the time-varying characteristics of the polishing contact force, as well as the plastic and difficult-to-machine material properties of Inconel 718 alloy, it is very difficult to control the actual removal depth and force of the polished surface, which brings great challenges to robot automatic polishing. Therefore, the relationship between the grinding force and the grinding depth in the robotic abrasive belt grinding is analyzed in detail, the robot machining pose error model considering the deformation of the grinding head is established, and the Inconel 718 alloy machining experiment of the robotic abrasive belt grinding is designed. The mapping relationship between the grinding force and the grinding depth is obtained, and the grinding force ratio in the downgrinding and upgrinding mode is discussed. The experimental and theoretical comparisons results show that with the increase of the grinding depress depth, both the grinding depth and the grinding force show an irregular increasing trend, and the increasing trend of the grinding force (increases by about 344.44%–445.45%) is obviously greater than that of the grinding depth (increases by about 52.94%). When the grinding depress depth is large (greater than 3 mm), the feed direction force and the normal force appear obvious secondary pressure peaks at the beginning and end of grinding, which has not been seen in previous studies. In addition, regardless of whether it is downgrinding or upgrinding, the grinding force ratio decreases with the increase of the depress depth, and the grinding force ratio of downgrinding (average 0.668) is smaller than that of upgrinding (average 0.724). This study provides a reference for robotic abrasive belt grinding, and the surface quality of Inconel 718 alloy of robotic abrasive belt grinding can be further improved through the optimization of force and depth.     

Sparse identification for ball-screw drives considering position-dependent dynamics and nonlinear friction

Establishing accurate dynamic models in a form that is suitable for integration with model-based control methods, is of great significance for further improving the dynamic motion control precision of ball-screw drives. However, due to the nonlinear time-varying factors such as position-dependent dynamics and nonlinear friction disturbance, it is difficult to model the dynamic characteristics of ball-screw drives accurately, concisely and efficiently. To overcome this challenge, a sparse identification method for ball-screw drives is proposed. Ball-screw drives are modeled as discrete-time linear parameter-varying systems under nonlinear friction disturbance, and two types of dictionary function libraries are designed to represent the position-dependent dynamics and nonlinear friction respectively. After constructing the regression form of the system model, a stepwise sparse regression policy is proposed to solve all the coefficients of dictionary functions. The proposed method is verified in both simulation and real environments. The results both show that by the proposed method, an accurate and linearizable dynamic model of ball-screw drives can be identified only using the data from only one global random excitation experiment covering the working stroke.