An Advanced Oscillation Mixing Method for Improving the Cooling Uniformity in Quenching

In quenching, the cooling uniformity is most important to diminish distortion occurring on work pieces. As a trial to accomplish uniform cooling, therefore, there exist various mixing methods of a quenchant and the quenchant circulation with an external pump has so far been the well accepted mixing method. However, this study proposes an advanced oscillation mixing method that can improve more the cooling uniformity in quenching. The proposed method includes a stirrer in oscillating motion, so that the simultaneous oscillating and mixing movements of the stirrer are considered to provide efecfively the uniform cooling characteristics for the quenchant. In comparison with the case of the circulation pump mixing, the investigation using the oscillation mixing method has demonstrated the following two experimental facts:(1) the short vapor blanket stage caused by the quick breakage of the oil vapor blanket and (2) the reduced variation of the quenching distortion.     

5t/h简易树脂砂生产线的工艺设计与装备选用

主要介绍了近期为一铸造公司设计的简易树脂砂生产线工艺特性以及设计的指导思想和设备选用情况。     

板坯连铸二冷计算机仿真的研究和应用

连铸二冷计算机仿真是准确、迅速预测和分析工艺参数对浇注过程的影响规律以及优化连铸操作工艺参数的重要手段。基于沿拉坯方向上移动的有限薄片层思想,建立板坯连铸凝固传热数学模型,应用面向对象的编程语言Visual Basic 6.0开发了板坯连铸二冷计算机仿真软件,并针对国内某板坯连铸机应用仿真软件对其进行凝固过程模拟、对其二冷凝固过程进行工艺优化。应用红外线测温仪对板坯表面温度进行测试,测试温度与仿真结果吻合较好,说明连铸计算机仿真软件的计算是可靠的。     

Increasing Efficiency of Force-Controlled Robotic Assembly: -Design of Damping Control Parameters Considering Cycle Time-

Parameter tuning of force control to achieve operations efficiently in robotic assembly is essential but time-consuming. In this paper, an optimal set of parameters for damping control is computed, which can reduce the cycle time of an assembly operation. The proposed method is formulated as a nonlinear optimization using a dynamic simulator based on 3D geometric model of assembled parts. The method is applied to clutch assembly for practical use. The results verify how the operations can be sped up using the obtained parameters. The proposed method enables users to introduce force control agilely.     

(Ti,Al)N涂层的微观组织和性能

采用EPMA、XRD、SEM、TEM、HR-TEM、EDX、纳米压痕、氧化实验和切削实验研究了磁控溅射在硬质合金基体上沉积TiN涂层和(Ti,Al)N涂层的微观组织结构和性能。结果表明:TiN涂层晶粒为喇叭口柱状晶,(Ti,Al)N涂层为面心立方平直柱状晶,由于固溶了Al元素,(Ti,A l)N涂层呈(200)面择优生长;(Ti,Al)N涂层在硬质合金基体上无外延生长;(Ti,Al)N涂层在800℃氧化后形成Al2O3/TiO2/(Ti,Al)N的分层结构;(Ti,Al)N涂层具有更高的硬度和更好的切削性能。     

基于遗传算法的箱型结构焊接顺序优化

基于遗传算法原理,建立了箱型结构热-机耦合非线性三维优化仿真模型,以焊接变形为目标函数,进行了焊接顺序数值仿真优化.通过仿真计算优化结果与试验数据比较,证明所提出的优化方法与热-机模型结合是可行的,对于给定的焊接条件,通过选择合适的目标函数,采用遗传算法可以确定最优焊接顺序.这为针对工程具体问题设计焊接工艺提供了可靠的依据.     

中国硬质合金产业的技术进步

简要介绍了中国硬质合金产业技术进步的历程,阐述了在超细硬质合金、涂层硬质合金、CAD/CAM技术、喷雾干燥和气压烧结方面取得的长足进步。指出了中国硬质合金产业与国外先进水平的四大差距,提出了组建国家硬质合金工程研究中心,加强宏观调控,快速提升应用技术水平和培育高水平人才等重要对策。     

平行窗口分丸轮分析及试验

在分析了弹丸在平行窗口分丸轮窗口壁上运动过程的基础上设计出了一种平行窗口分丸轮，在增大平行窗口宽度的条件下提高了机械进丸抛丸器的抛丸率和抛丸量。     

氮化锰的微波合成

以74μm锰粉为原料,在氢气和氮气的混合气、750℃以及保温2 h的条件下于微波反应器中合成氮含量为7.75%(质量分数)的氮化锰。研究了粉末粒度、合成温度、合成保温时间及合成气氛对合成产物氮含量的影响。结果表明:氮化气氛需要氢气和氮气的混合气体,氮化气氛中少量的氢促进了原料氮化和除去杂质氧。微波高温合成技术的合成温度和合成时间较传统工艺具有明显的优势。     

基于多传感器数据融合的液压泵故障诊断研究

将D—S证据理论应用于多传感器数据融合，提出了多传感器数据融合一般化方法，并将其应用于液压泵故障诊断。通过数据融合诊断结果与单传感器诊断结果的比较，证明多传感器数据融合能明显提高故障诊断的准确率。