Microstructure characterization of Cu-rich nanoprecipitates in a Fe–2.5 Cu–1.5 Mn–4.0 Ni–1.0 Al multicomponent ferritic alloy

The evolution of precipitates in a Fe–2.5 Cu–1.5 Mn–4.0 Ni–1.0 Al multicomponent ferritic alloy during annealing at 500 °C was systematically investigated by aberration-corrected scanning transmission electron microscopy. The atomic-scale structure and chemistry characterization reveal that primary precipitates with enriched Cu, Ni, Mn and Al originate from continuous growth of B2 ordered domains in the as-quenched alloy. The formation of a Cu-rich body-centered cubic (bcc) phase takes place by the decomposition of the B2 ordered primary phase, which forms a Cu-rich bcc core and ordered B2-Ni(Al,Mn) shell. The B2 shells serve as a buffer layer to moderate the coherent strain and to prohibit the inter-diffusion between the Cu-rich precipitates and bcc-Fe matrix, giving rise to a low coarsening rate of the precipitates. The Cu-rich precipitates experience a structural transformation from bcc to 9R at a critical size of ～6 nm during long time annealing, corresponding to obvious coarsening of the precipitates and dramatic loss in hardness of the alloy.     

亚大气压下AP/HTPB微尺度稳态燃烧的数值模拟

为研究亚大气压下高氯酸铵/端羟基聚丁二烯(AP/HTPB)的燃烧特性,采用三步反应动力学机理,建立二维三明治模型,耦合气固两相;对20~80kPa下AP/HTPB的微尺度燃烧进行模拟,并与高压下(4MPa)AP/HTPB燃烧特性差异进行对比。结果表明,亚大气压下BDP模型中第一步反应靠近燃面,放热量较大,在AP/HTPB推进剂燃烧过程中占主导地位;燃烧环境压强不同,导致火焰的特性不同,亚大气压下火焰中扩散与混合过程共存,高压下为扩散火焰;相比于高压,亚大气压火焰离燃面远,面积大;由于高低压下放热区域及放热率差异导致气固相温度分布不同,从而影响燃面形状,亚大气压下AP与HTPB交界处相对于整个燃面突出,而高压下交界处相对于整个燃面凹陷。     

碳纤维增强微孔可燃壳体的制备及性能研究

为改善以黑索金(RDX)为含能组分、二醋酸纤维素(CA)为黏结剂的可燃壳体的力学性能,在此基础配方上添加适量碳纤维(CF),然后通过超临界二氧化碳(SC-CO2)发泡技术制备了微孔可燃壳体;采用扫描电子显微镜和落锤冲击试验机,分别研究了发泡前后可燃壳体的断面形貌和力学性能。结果表明,添加适量的CF,可提高可燃壳体的冲击强度,且冲击强度随着CF添加量的增大而增大;当CF的质量分数为1.0%时,未发泡可燃壳体的力学性能最优,冲击强度由5.11kJ/m²提高到8.20kJ/m²,增幅达60.47%;增大饱和压力、发泡温度和发泡时间都能够增大泡孔直径,但发泡温度高于130℃会导致泡孔合并;发泡将降低壳体的力学性能,但采用受限发泡制得的可燃壳体的冲击强度优于自由发泡法,当发泡时间为180s时,受限发泡的冲击强度由自由发泡时的5.93kJ/m²升至6.34kJ/m²。     

CL-20/TATB混合物的制备及性能表征

为了提高六硝基六氮杂异伍兹烷(CL-20)的安全性,采用机械混合法和重结晶法分别制备了CL-20/TATB混合物;通过光学显微镜、扫描电子显微镜(SEM)、X-射线衍射(XRD)、差示扫描量热仪(DSC)、感度测试仪对其形貌、晶型、热稳定性、机械感度进行测试分析。结果表明,机械混合后CL-20表面无明显包覆物,而重结晶混合粒子表面有一层致密的黄色薄膜,同时两种混合物中CL-20的晶型仍为ε型,未发生晶型转变;两种混合物的热分解表观活化能较原料CL-20分别提高了17.3、117.36kJ/mol,热爆炸临界温度分别提高了0.12、3.8℃,重结晶混合粒子的热稳定性明显提高;两种混合物的撞击感度(H50)较原料CL-20分别提高了10.4、54.5cm,摩擦感度的临界载荷分别提高了80、60N,表明重结晶混合粒子的机械感度显著降低。     

MEMS固体化学微推进阵列的微冲量测试技术

为了评价MEMS(Micro Electro Mechanical Systems)固体化学微推进阵列的推进性能,对其单元微冲量的精确测试显得尤为重要。在传统冲击摆的基础上,考虑微推进器推力和燃气射流冲击力之间的比例关系,设计了一套适用于MEMS固体化学微推进阵列单元微冲量的间接测试装置,并成功用于6×6规格(单元集成度为36个/cm²)微推进阵列的实际测试中。结果表明:典型实验数据下的待测微冲量为2.5442×10-4Ns,相对误差小于5%;实测8个单元的微冲量平均值为2.5574×10-4 N·s,相对偏差较小,具有很好的重复性。      

Microstructure Characteristics and Properties of Mg/Al Dissimilar Metals Made by Cold Metal Transfer Welding with ER4043 Filler Metal

模板采用冷金属过渡(CMT)焊接工艺,以ER4043铝硅焊丝作为焊缝填充金属对AZ31镁合金和6061铝合金进行对接,焊接过程稳定,焊缝成型良好。利用光学显微镜、扫描电镜、能谱和X射线衍射等表征方法,对接头的组织、成分和相组成等进行了分析。结果表明:填充金属与铝母材界面结合良好,与镁母材联生结晶,晶粒长大形成均匀分布的柱状晶,为α镁基固溶体和γ(Mg17Al12)的共晶组织,镁侧熔合区生成了Mg17Al12、Mg2Al3、Mg2Si金属间化合物。力学性能测试表明:镁侧熔合区的显微硬度值较高, 该处生成了脆硬的金属间化合物;断裂均发生在镁侧熔合区,属于脆性断裂。断裂的主要原因是镁侧熔合区生成了大量的Mg2Si、Mg17Al12和Mg2Al3金属间化合物。     

A theoretical and experimental study of surface generation under spindle vibration in ultra-precision raster milling

In ultra-precision raster milling (UPRM), the impulse spindle vibration induced by the impulse-like cutting forces is intrinsic and special mechanism majorly influencing surface topography. It is fundamentally distinctive with the step spindle vibration induced by the step-like cutting forces in turning. However, no work has been conducted to study surface generation under the impulse spindle vibration in UPRM in depth. Consequently, this paper theoretically and experimentally elaborates that in UPRM, (i) the impulse spindle vibration includes the axial, radial and coupled-tilting spindle vibration with damping; (ii) the excitation frequency of the impulse-like cutting forces, i.e. spindle speed, determines the spindle vibration characteristics, i.e. synchronous or asynchronous spindle vibration; (iii) the coupled-tilting spindle vibration is a predominant factor influencing surface generation; and (iv) the irregular spindle-vibration waves induced by the impulse spindle vibration produce one of the irregular, lattice-like and stripe patterns or their hybrids at a milled surface.     

医药副产含磷废盐的提纯研究

随着精细化工及中间体产品的发展,各类副产废盐量不断增加,由于其产生量大及难处理等特点,成为阻碍行业发展的一大瓶颈。主要开展了医药副产含磷废盐的提纯实验研究,针对废盐产生的途径和特性,采用洗脱剂（甲醇-乙醇）+活性炭混合洗脱与重结晶的方式,分别去除废盐中的有机物和氯化钠,回收可利用的磷酸盐,实现废盐的提纯资源化。当洗脱剂与废盐的体积质量比为1 mL/g、洗脱剂甲醇与乙醇的体积比为4∶6、活性炭用量为废盐质量的0.4%时,废盐中的有机物得到了有效去除。随后对得到的混盐进行重结晶得到回收磷酸盐,回收磷酸盐的纯度可达98%以上,符合工业磷酸盐行业标准的要求。将含磷废盐提纯回收磷酸盐,1 t废盐的处理成本约为174.24元,可回收0.61 t磷酸盐,实现了废盐的资源化再利用。