Pressureless sintering and tribological properties of WC–ZrO2 composites

In a recent work [Basu, B., Lee, J. H. and Kim, D. Y., Development of WC-ZrO₂ nanocomposites by spark plasma sintering. J. Am. Ceram. Soc. 2004 87(2), 317–319], the processing of ultrahard WC–ZrO₂ nanocomposites using spark plasma sintering is reported. In the present work, we investigate the processing and properties of WC–6 wt.% ZrO₂ composites, densified by pressureless sintering route. The densification of the WC–ZrO₂ composites was performed in the temperature range of 1500–1700 °C with varying time (1–3 h) in vacuum. The experimental results indicate that significantly high hardness of 22–23 GPa and moderate fracture toughness of ∼5 MPa m^1/2 can be obtained with 2 mol% Y–stabilized ZrO₂ sinter-additive, sintered at 1600 °C for 3 h. Furthermore, the friction and wear behavior of optimized WC–ZrO₂ composite is investigated on a fretting mode I wear tester. The tribological results reveal that a moderate coefficient of friction in the range from 0.15 to 0.5 can be achieved with the optimised composite. A transition in friction and wear with load is noted. The dominant mechanisms of material removal are tribochemical wear and spalling of tribolayer.     

Structure and microwave dielectric properties of La(2−x)/3Nax(Mg1/2W1/2)O3

The structure evolution, sintering behavior and microwave dielectric properties of La_(2−x)/3Na_x(Mg_1/2W_1/2)O₃ (x = 0–0.5) were investigated in this paper. The X-ray diffraction (XRD) results show that all samples exhibit single phase, and the structure changed from orthorhombic when 0 ≤ x < 0.3 to monoclinic phase when 0.3 ≤ x ≤ 0.5. The size and ordering degree of A/B-site domains decrease with the increase in x value. The sintering temperature of the Na-doped samples increased compared to the pure La_2/3(Mg_1/2W_1/2)O₃ (LMW) due to the estimated decrease in the concentration of A-site vacancies. The addition of Na⁺ ion does not affect the dielectric permittivity greatly. The Q × f value decreases with the increase in x value, although the estimated concentration of A-site vacancies decreases with increasing x, which may be ascribed to the decrease of A/B-site ordering and domain size with the increase in x. The temperature coefficient of resonant frequency changed from negative values into positive values with the increase in x value.     

Transformation of hardening to softening behaviors induced by Sb substitution in CuO-doped KNN-based piezoceramics

Pb-free piezoceramics of K_0.5Na_0.5Nb_1-xSb_xO₃ + 1 mol% CuO are synthesized via a solid-state reaction. Furthermore, the transformation of hardening to softening behaviors induced by Sb substitution is exhibited and the corresponding microscopic mechanism is proposed. The CuO-doped K_0.5Na_0.5NbO₃ ceramic without adding Sb exhibits extremely hardening characteristics (i.e., ultrahigh Q_m of ∼2426, low tanδ of 0.32%, and pinched ferroelectric hysteresis loop) due to the formation of defect combinations (${({\text{Cu}}_{\text{Nb}}^{\text{'''}}-{\text{V}}_{\text{o}}^{••})}^{\text{'}}$ and ${({\text{V}}_{\text{o}}^{••}-{\text{Cu}}_{\text{Nb}}^{\text{'''}}-{\text{V}}_{\text{o}}^{••})}^{•}$). Whereas, the addition of Sb dramatically reduces the levels of defect combinations, leading to obviously softening properties (d₃₃ > 210 pC N⁻¹, k_p > 40%, low Q_m, and normal single P-E hysteresis loop). Our results indicate that the decrease of defect combinations with Sb addition should be responsible for the hardening-softening transformation of piezoelectricity and ferroelectricity in CuO-doped K_0.5Na_0.5Nb_1-xSb_xO₃ piezoceramics.     

Thermoelectric properties of Ca3Co4O9 ceramics

Ca₃Co₄O₉ ceramics were prepared using the sol-gel process with ordinary pressing sintering and their thermoelectric properties were measured from room temperature to 673 K. The experimental results show that single phase Ca₃Co₄O₉ can be fabricated at 750–900 °C in different citrate acid molar proportions for 0.2–1.0. For all the oxides, both the Seebeck coefficients S and the electrical conductivities κ increase with the increasing temperature. The Seebeck coefficients S are all positive. The thermal conductivities k increase with the increasing temperature also and the lattice thermal conductivity κ _l plays an important role to the thermal conductivity κ. The citrate acid molar proportions have a large influence on the particle sizes, which influences the thermoelectric properties of the ceramics. The figure of merit increases with the increasing temperature and reaches 4.5×10⁻⁵ K⁻¹ at 573 K for the sample in the citrate acid molar proportion of 0.46.     

Electrophoretic deposition of ZnCo2O4 spinel and its electrocatalytic properties for oxygen evolution reaction

In this paper, ZnCo₂O₄ was deposited on nickel substrate by electrophoretic deposition (EPD) method as electrocatalyst for the oxygen evolution reaction. The effect of electrophoresis variables including the deposition time, the applied voltages was discussed. XRD, SEM, and electrochemical measurement techniques were used to characterize the deposit and ZnCo₂O₄/Ni electrode. Compared with the ZnCo₂O₄ electrode prepared by nitrate decomposition method, the electrophoretic ZnCo₂O₄ electrodes exhibit better electrocatalytic properties and higher mechanical stability. And the electrode prepared at 10 V for 5 min has the best electrocatalytic properties with the overpotential of only 0.203 V at current density of 100 mA cm⁻².     

Simultaneously achieved high-energy storage density and efficiency in (K,Na)NbO3-based lead-free ferroelectric films

With the development of advanced electrical and electronic devices and the requirement of environmental protection, lead-free dielectric capacitors with excellent energy storage performance have aroused great attention. However, it is a great challenge to achieve both large energy storage density and high efficiency simultaneously in dielectric capacitors. This work investigates the energy storage performance of sol-gel-processed (K,Na)NbO₃-based lead-free ferroelectric films on silicon substrates with compositions of 0.95(K_0.49Na_0.49Li_0.02)(Nb_0.8Ta_0.2)O₃-0.05CaZrO₃-x mol% Mn (KNN-LT-CZ5-x mol% Mn). The appropriate amount of Mn-doping facilitates the coexistence of orthorhombic and tetragonal phases, suppresses the leakage current, and considerably enhances the breakdown strengths of KNN-LT-CZ5 films. Consequently, large recoverable energy storage density up to 64.6 J cm⁻³ with a high efficiency of 84.6% under an electric field of 3080 kV cm⁻¹ are achieved in KNN-LT-CZ5-5 mol% Mn film. This, to the best of our knowledge, is superior to the majority of both the lead-based and lead-free films on silicon substrates and thus demonstrates great potentials of (K,Na)NbO₃-based lead-free films as dielectric energy storage materials.     

The effect of washing process on the cracking of ZrO2 microspheres by internal gelation

ZrO₂ microspheres are widely used as a simulant of UO₂ in the development of nuclear fuel. However, the cracking of ZrO₂ microspheres prepared by internal gelation is still a challenge during drying and sintering processes. To address this issue, we designed and optimized the washing process for obtaining crack-free ZrO₂ microspheres. Through thermogravimetric, infrared, Raman, BET, and SEM analysis, it is shown that the cracking of the microspheres is mainly related to the pores in microspheres. The washing solvent with low surface tension is used to reduce the effect of capillary force on pore shrinkage. Therefore, the optimal washing process was designed as trichloroethylene (TCE)—0.5 M NH₃.H₂O—Propylene glycol methyl ether (PM) and gel microspheres with a high specific surface area of 315.3 m²/g and pore volume of 0.4125 cm³/g were obtained. The characterizations also further showed that when the microspheres were dried and sintered, the water vapor and the decomposition gas of organic matter were completely released from the pores in the microspheres. Our new washing process could be directly extended for preparing crack-free ceramic microspheres by internal gelation.     

Near-zero-shrinkage Al2O3 ceramic foams with coral-like and hollow-sphere structures via selective laser sintering and reaction bonding

The large shrinkage that ceramics undergo during sintering is a severe challenge for high-performance porous ceramics. In this study, we report a powder-based selective laser sintering (SLS) approach to prepare Al₂O₃ ceramic foams with near-zero shrinkage, high porosity, and outstanding strength. The ceramic foams consist of specific coral-like and hollow-sphere structures derived from the raw Al₂O₃/Al composite powders via reaction bonding (RB). A near-zero shrinkage of 0.91 ± 0.15 % and a high porosity of 73.7 ± 0.2 % can be achieved based on the Kirkendall effect during the oxidation of Al particles. Meanwhile, the reinforced sintering necks and robust bond-bridge connections between hollow-sphere and coral-like structures result in a remarkable bending strength of 7.37 ± 0.37 MPa. This measured strength is more than six times higher than other fabricated samples from spherical Al₂O₃ powders, and the comprehensive performance of ceramic foams prepared by this novel SLS/RB strategy is exceptionally remarkable versus that via conventional forming methods.     

Li and Ta-modified KNN piezoceramic fibers for vibrational energy harvesters

Piezoelectric energy harvesters (PEH) hold enormous potential for converting mechanical energy from our surrounding environment into electrical energy that can be used for powering portable electronics. Potassium sodium niobate (KNN) is one of the promising alternatives to replace lead-based piezoelectric materials. This work presents a cutting-edge demonstration of synthesis-function-device integration of piezoelectric nanofibers, where the morphology and the composition are engineered towards achieving high device output. We report a flexible nanogenerator based on electrospun Li and Ta-modified lead-free KNN nanofibers yielding a high voltage output of 5.6 V, which is around 9-fold higher than for the Mn-doped KNN nanofibers reported previously. The influence of Li and Ta-incorporation into the KNN lattice on the electromechanical coupling and the effect of a nanofiber morphology are investigated. The net-shaped KNN and Li and Ta-modified KNN nanofibers, synthesized by electrospinning of appropriate sols, maintain their structural integrity upon calcination and firing steps. The phase analysis (XRD) confirms the formation of single-phase (KNN) material. Li and Ta are found to be incorporated on the A and B-sites of the perovskite lattice, respectively. Piezo force microscopy data show the heat-treated nanofibers to exhibit multi-domain ferroelectric properties.