Fabrication of a double-layered Co-Mn-O spinel coating on stainless steel via the double glow plasma alloying process and preoxidation treatment as SOFC interconnect

To improve oxidation resistance, prevent Cr evaporation and maintain appropriate electrical conductivity of AISI 430 stainless steel (430 SS) as the solid oxide fuel cells' (SOFCs) interconnect, a double-layered Co-Mn-O spinel coating is fabricated successfully on 430 SS via a simple double glow plasma alloying process (DGPA) followed by heating in the air (preoxidation treatment). The double-layered Co-Mn-O spinel coating is composed of a thick MnCo₂O₄ spinel outlayer and a thin mutual-diffused (MnCoFe)₃O₄ oxide innerlayer. The isothermal and cyclic oxidation measurements are used to investigate the oxidation resistance, and the ASR test is performed to evaluate the conductivity for the coated and uncoated specimens. The coated specimen has a lower oxidation kinetics rate constant (9.0929 × 10⁻⁴ mg² cm⁻⁴ h⁻¹) than the uncoated one (1.900 × 10⁻³ mg² cm⁻⁴ h⁻¹) and the weight gain of the coated specimen (0.84 mg cm⁻²) is less than that of bare steel (1.29 mg cm⁻²) after 750 h oxidation. Meanwhile, the coated specimen holds a lower area specific resistance (0.029 Ω cm²) compared to the uncoated one (2.28 Ω cm²) after 408 h oxidation. Furthermore, the compact Co-Mn-O spinel coating can effectively impede Cr-volatilization. Additionally, the probable mechanism of the Co-Mn alloy conversion into spinel and the electronic conduction behavior in the spinel are discussed. The effects of mutual-diffused oxide innerlayer on oxidation behavior and conductivity are investigated.     

In situ electrodeposition of nickel cobalt selenides on FTO as an efficient counter electrode for dye-sensitized solar cells

Construction of transition metal selenides with high electrocatalytic performance is of significant importance, but it is still a challenge to develop the corresponding counter electrodes (CEs) by an electrodeposition technique. In the present work, nickel cobalt selenide (Ni_xCo_ySe) films are prepared in situ on fluorine-doped tin oxide (FTO) glasses through a potential reversal electrodeposition technique. The morphology and electronic structure of Ni_xCo_ySe films can be tuned by controlling the Ni/Co molar ratio in electroplating solution. Specially, Ni_xCo_ySe-6 film (the Ni/Co molar ratio of 1:1) with the optimized interaction between the Ni and Co elements displays numerous particles composed of sheets attached with nanocrystals, resulting in the more electrocatalytic active sites. Benefiting from the unique morphology and optimized synergistic effect, Ni_xCo_ySe-6 CE exhibits superior electrocatalytic activity for the triiodide reduction. Then, the dye-sensitized solar cell (DSC) fabricated by Ni_xCo_ySe-6 CE has demonstrated a power conversion efficiency (PCE) over 7.40%, which is higher than that of platinum (Pt)-based device (6.32%). Furthermore, Ni_xCo_ySe-6 array CE is also prepared by using polystyrene array as template. The PCE of the DSC with Ni_xCo_ySe-6 array CE reaches its maximum value of 7.64% and 20.9% larger than that of Pt-based device.     

Effect of YSZ-incorporated glass-based composite coating on oxidation behavior of K438G superalloy at 1000 °C

A glass-based composite coating incorporating YSZ particles was prepared by sintering on K438G superalloy substrates. The YSZ additions increased the cyclic oxidation resistance at 1000 °C, while the formation of zircon resulting from interfacial reactions between YSZ and the glass matrix worked reversely. Besides, the YSZ inclusions changed the crystallization behavior of the glass matrix, and only anorthite precipitated during cyclic oxidation. Due to the synergy of sand-blasting and sealing effect of the glass-based coating, the oxidation behavior of K438G was changed and a layer of alumina instead of chromia formed at the substrate/coating interface. Furthermore, a gahnite layer formed at the alumina/gahnite interface because of interfacial reactions between alumina and the glass matrix, leading to the formation of a bi-layered thermally grown oxide. Thus, the alumina layer was protected from the attack of the active glass matrix. Accordingly, the coated K438G superalloy exhibited satisfactory oxidation resistance at 1000 °C.     

In vitro Streptococcus mutans biofilm formation on surfaces of chlorhexidine-containing dentin bonding systems

This in vitro study evaluated the influence of chlorhexidine diacetate (CDA) when blended within dentin bonding systems (DBSs) on Streptococcus mutans (S. mutans) biofilm formation.One commercially available 0.2% wt CDA-containing DBS (Peak Universal Bond) and five experimental 0.2% wt CDA-containing DBS formulations (experimental Adper Scotchbond 1XT plus experimental resins, R₂, R₃, R₄, R₅) were assessed vs their no-CDA containing counterparts. Twenty-eight DBSs disks were prepared for each group (6.4 mm×1.0 mm) and cured for 80 s at 800 mW/cm² in a nitrogen atmosphere. A modified Drip-Flow Reactor was used to grow S. mutans biofilms on specimen surfaces for 24 h and adherent, viable biomass was evaluated using a tetrazolium salt assay (MTT). Two specimens from each of the tested materials were processed with LIVE/DEAD stain and observed using laser confocal microscopy (CLSM) while two disks from each group were examined by using scanning electron microscopy (SEM).MTT assay, CLSM and SEM observations showed that CDA addition decreased, increased or did not change S. mutans biofilm formation. The lowest biofilm formation was obtained with Peak Universal Bond and R₅ (with and without CDA).It may be concluded that the chemical composition of DBSs determines their ability to promote or hamper biofilm formation. Therefore, CDA addition may be helpful in modulating biofilm formation provided that DBS formulation is tuned and optimized.     

Reduction of oxide scale on hot-rolled steel by hydrogen at low temperature

This study was carried out with an intention to remove the oxide scale on hot-rolled steel by gaseous reduction instead of traditional acid pickling method with an aim to reduce the pollution. The reduction of iron oxide scale by hydrogen–argon mixture was studied by thermogravimetric tests in the temperature range of 370–550 °C. The rate controlling process was discussed according to the Avrami–Erofe'ev equation generalized method. The analysis suggests that the reduction of scale is controlled by two- and/or three-dimensional growth of nuclei in the whole temperature range investigated. The apparent activation energy exhibit a sudden decrease from 78.8 to 31.8 kJ/mol at temperature higher than 410 °C. Morphological structure of the reduced scale was investigated by scanning electron microscope.     

Facile synthesis and enhanced trimethylamine sensing performances of W-doped MoO3 nanobelts

The pure and W-doped MoO₃ nanobelts were prepared via a facile one-step hydrothermal method. The morphology and microstructure of the developed nanobelts were characterized by X-ray diffraction (XRD), field emission scanning electron microscopy (FESEM), energy-dispersive X-ray spectroscopy (EDS), and X-ray photoelectron spectroscopy (XPS). The characterization results showed that as-prepared samples are uniform nanobelts with a mean length of 20 µm and width range of 100–200 nm, and W element was distributed uniformly in MoO₃ nanobelts. The comparison between pure and doped samples was carried out to reveal the superior gas sensing performance of W-doped MoO₃ nanobelts. The results of sensing properties indicate that the sensors based on W-doped MoO₃ nanobelts exhibit high response, good selectivity, and long term stability characteristics towards trimethylamine (TMA) gas, which are promising for trimethylamine sensors used to monitor air-quality and environmental.     

Critical assessment and thermodynamic modeling of the Cu-As system

Thermodynamic assessment and modeling of the Cu-As system are presented. The experimental dataset includes phase equilibrium data, activity measurements, heat contents, enthalpies of formation and mixing. The liquid phase and two non-stoichiometric copper arsenide solid solutions are developed within the framework of the Modified Quasichemical Model (MQM) in pair approximation. It is demonstrated that the unconventional choice of model for solid solution phases is beneficial for this particular system. The resulting set of model parameters will be a part of a large multicomponent thermodynamic database. It is aimed for predictions of phase equilibria, heat balance and distribution of elements in arsenic-containing chemical systems in pyrometallurgical copper and lead industrial operations.     

Facile synthesis of thin coating C/ZnO composites with strong electromagnetic wave absorption

C/ZnO composites with increased electromagnetic (EM) wave absorbing features have been synthesized through a simple one-pot hydrothermal process and subsequent high temperature carbonization under the protection of argon. The results depict that the maximum absorption of C/ZnO composites synthesized with the optimal molar ratio of zinc acetate to glucose is ?50.43?dB at 15.77?GHz. The 1.16-mm-thick coating shows a wide effective absorption bandwidth (3.52?GHz) of EM wave (RL≤?10?dB). The thin coating thickness of the C/ZnO composites is desirable for decreasing the absorber weight in EM wave absorption. And there are no other reagents used throughout the synthesis process except for the green glucose and zinc acetate. Thus, C/ZnO composites would be highly promising lightweight EM wave absorbing materials.     

Systematic study of Nd~(3+) on structural properties of ZnO nanocomposite for biomedical applications; in-vitro biocompatibility,bioactivity, photoluminescence and antioxidant properties

Owing to the inconformity in ionic radius between Nd~(3+) and Zn~(2+), the successful incorporation of Nd~(3+) ion into the ZnO nanocrystals still remains a great challenge. In the present study various doping ratios containing 1 wt%, 5 wt%, 7 wt% and 10 wt% of Nd~(3+) doped ZnO nanoparticles(Nd/ZnO NPs) were synthesized in which a bio-layer caped the NPs. SEM/EDX analysis was performed on the ZnO and Nd/ZnO NPs. In addition, the as-synthesized NPs were characterized using X-ray diffraction(XRD), dynamic light scattering(DLS), differential reflectance spectroscopy(DRS) and photoluminescence(PL) spectroscopy.The average size of Nd(5 wt%)/ZnO NPs was in the range of 6.22 and 15 e18 nm based on XRD and SEM techniques, respectively. The measured band gap values for pure ZnO and Nd/ZnO NCs with doping ratios of 1 wt%, 5 wt%, 7 wt% and 9 wt% were equal to 3.46, 3.26, 3.05, 3.25 and 3.29, respectively. After inhalation, nanoparticles first interact with lung surfactant system and accordingly their toxic effects will appear on lungs cells such as A549 cell line. The effect of Nd/ZnO NPs to interact by human A549 cell line was evaluated by means of cell viability test. According to cell viability test the concentrations of 0.3 and 0.5 mg/mL of Nd/ZnO NPs induce a low toxicity. The present study shows that these toxic effects of Nd/ZnO NPs can be rectified by capping its surface via the addition of a bio-layer around particles in order to prevent them from interacting A549 cell line.     

Influence of two-step ball-milling condition on electrical and mechanical properties of TiC-dispersion-strengthened Cu alloys

TiC-dispersion-strengthened Cu alloys were prepared by a two-step ball-milling (BM) process followed by sparks plasma sintering (SPS), heat treatment and hot rolling in sequence. The two-step BM process is composed of a pre-ball-milling (pre-BM) on both Ti and graphite powders as well as a subsequent homogenizing by BM together with Cu powder. Microstructure evolution analysis was performed to evaluate the effects of BM conditions on the electrical and mechanical properties of Cu-based alloys. The X-ray results revealed that titanium carbide (TiC) formed from Ti and C under high impact energy BM. Moreover, the formation of TiC during the SPS and heat treatment processes was found to more beneficial in enhancing the mechanical properties of alloy. The residual Ti in Cu matrix was found to be the predominant factor lowering the electrical conductivity of Cu–Ti–C alloys.