大型风电铸件铸造工艺CAD系统的开发与应用

基于AutoCAD2010平台,以ObjectARX2010与VC＋＋.NET为开发工具,结合ODBC技术,并利用参数化设计方法开发适用于大型风电铸件的铸造工艺CAD系统。系统功能主要包括冒口系统设计、浇注系统设计、冷铁系统设计、砂箱设计及铸造工艺参数设计,并根据工厂实际生产情况设计相应的辅助功能系统。     

大型卷板机工件的视觉曲率半径测量

为准确快速的在线测量大型卷板机工件的曲率半径,利用相机拍摄投影在卷板机工件上的激光条纹,然后采用结合梯度锐化和重心法的中心提取算法对拍摄的激光条纹进行高精度的条纹中心提取,并从三维点数据拟合出曲线的半径,为卷板机的成形工艺提供实时的数据依据。     

Modelling of turbulent molten pool convection in laser welding of a copper–nickel dissimilar couple

The effects of turbulence on momentum, heat, and mass transfer during laser welding of a copper–nickel dissimilar couple are studied by carrying out three-dimensional unsteady Reynolds Averaged Navier Stokes (RANS) simulations. The turbulent transport is modelled by a suitably modified high Reynolds number k–ε model. The solid–liquid phase change is accounted for by a modified enthalpy porosity technique. In order to demonstrate the effects of turbulence, two sets of simulations are carried out for the same set of processing parameters: one with the turbulence model, and the other without activating the turbulence model. The enhanced diffusive transport associated with turbulence is shown to decrease the maximum values of temperature, velocity magnitude, and copper mass fraction in the molten pool. The effects of turbulence are found to be most prominent on the species transport in the molten pool. The composition distribution in turbulent simulation is found to be more uniform than that obtained in the simulation without turbulent transport. The nickel composition distribution predictions, as obtained from the present turbulence model based simulations, are also found to be in good agreement with the corresponding experimental results.     

Synthesis and characterization of nanolamellar tungsten and molybdenum disulfides

Tungsten and molybdenum disulfides were produced in direct self-sustained combustion in argon between elementary sulfur and metal (W, Mo) nanopowders prepared by electrical explosion of wires. The results of XRD analysis show that the main phases of the synthesized nanopowders are hexagonal WS₂ and MoS₂. According to SEM and TEM observations, they are agglomerated nanolamellar particles of thickness 40–150 nm and width 100–3000 nm.     

Investigation of microstructures and mechanical properties of A356 aluminum alloy produced by expendable pattern shell casting process with vacuum and low pressure

In this study, microstructures and mechanical properties of A356 aluminum alloy obtained by expendable pattern shell casting process with vacuum and low pressure (EPSC-VL) were investigated. Meanwhile, microstructures and mechanical properties of A356 alloy among EPSC-VL, expendable pattern shell casting process under gravity casting (EPSC-G), lost foam casting with vacuum and low pressure (LFC-VL) and lost foam casting under gravity casting (LFC-G) were compared. The results showed that the microstructure of A356 alloy fabricated by EPSC-VL was finer and denser than the products from EPSC-G, LFC-G and LFC-VL processes, and its grain size was only 147.2 μm compared to LFC-G (327.1 μm). Moreover, its porosity defects were greatly reduced (0.16%) compared to LFC-G (1.97%). The tensile strength, elongation and hardness of castings produced by EPSC-VL were all considerably higher than the products from EPSC-G, LFC-G and LFC-VL. The A356 alloy made by EPSC-VL exhibited morphology of dimple fracture that was very deep and well-distributed. In addition, the castings produced by EPSC-VL process had better surface quality compared to LFC castings.     

SOFC单电池局部性能的评价与测试

为了制备高性能大面积固体氧化物燃料电池(SOFC)单电池,解决由于面积过大而导致的单电池上气体分配不均匀及各部分温度差异,通过实验设计测试了单电池的各个区域的性能,包括局部电性能和局部温度.实验在1片10cm×10cm(有效反应面积9cm×9cm)的阳极支撑SOFC单电池上进行,电池的阴极以及空气气体分配板和集流器都被...     

γ射线辐照对Cu/LDPE纳米复合材料的影响

采用不同剂量的γ射线对Cu/LDPE进行辐照,并对复合材料的铜离子释放速度、力学性能、浸润性、自由体积等进行了分析。结果表明,辐照剂量不同,铜离子的释放性能发生较大改变;随辐照剂量的增加,拉伸强度先增大后减小,而材料的断裂伸长率和接触角持续减小,并初步探讨了实验结果。     

水热温度对二氧化钛结构及光催化活性的影响

以四氯化钛、环氧丙烷和乙醇为原料,采用水热法在不同温度下分别合成了金红石相纳米二氧化钛及板钛矿相与金红石相混晶结构的纳米二氧化钛,并利用X射线衍射(XRD)、透射电镜(TEM)和N2吸附-脱附对其进行了表征。以甲基橙为探针研究了不同水热温度对二氧化钛光催化活性的影响。     

Effect of microstructural parameters on the properties of W-Ni-Fe alloys

The aim of this research was to examine the effect of microstructural parameters on the tensile properties of dif- ferent compositions of tungsten heavy alloys. The microstructural parameters (grain size, connectivity, contiguity, and solid volume fraction) were measured and were found to have a significant effect on the tensile properties of tungsten-based heavy alloys. The microstructural parameters of W-Ni-Fe alloys are sufficiently different to present a range of me- chanical properties. It is concluded that the mechanical properties of tungsten heavy alloys largely depend on the micro- structural parameters and their ductility is particularly harmed when grains are contiguous.     

Electrodeposition and characterization of Bi2Se3 thin films by electrochemical atomic layer epitaxy (ECALE)

Bismuth selenide thin films were grown on Pt substrate via the route of electrochemical atomic layer epitaxy (ECALE) in this work for the first time. The electrochemical behaviors of Bi and Se on bare Pt, Se on Bi-covered Pt, and Bi on Se-covered Pt were studied by cyclic voltammetry and coulometry. A steady deposition of Bi₂Se₃ could be attained after negatively stepped adjusting of underpotential deposition (UPD) potentials of Bi and Se on Pt in the first 40 deposition cycles. X-ray diffraction (XRD) analysis indicated that the films were single phase Bi₂Se₃ compound with orthorhombic structure, and the 2:3 stoichiometric ratio of Bi to Se was verified by EDX quantitative analysis. The optical band gap of the as-deposited Bi₂Se₃ film was determined as 0.35 eV by Fourier transform infrared spectroscopy (FTIR), which is consistent with that of bulk Bi₂Se₃ compound.