高质量加工中四次多项式速度规划算法研究

通过分析数控机床加工时常用的速度规划算法,针对加工过程中由于加速/减速时速度不平滑、加速度及加加速度突变导致数控机床振动的问题,提出一种四次多项式加减速控制方法,并给出了四次速度方程的详细推导步骤,然后介绍了基于四次多项速度规划的参数曲线插补方法。该方法能保证数控机床在高速加工过程中的速度、加速度及加加速度实现连续变化,缓解高速加工产生的过冲。仿真实验表明,四次多项式速度规划算法能够使机床实现柔性加减速控制,从而满足高质量加工的要求。     

Smooth feedrate planning for continuous short line tool path with contour error constraint

In the machining program for free form surfaces, the tool path is usually represented as continuous short lines. For the computer numerical control, the feedrate profile for short line tool path should be smooth and optimized in order to achieve high machining quality and high speed. In high speed machining, the feedrate profile also has a strong influence on contour accuracy. This paper presents a new real-time smooth feedrate planning algorithm for short line tool path, in which the contour error constraint is included. To realize contour error control, the feedrate is adaptively adjusted based on the curvature radius of the tool path, which is directly estimated from the short lines. The 7-phase jerk-limited look-ahead planning is employed to generate a smooth feedrate profile. The target feedrate filter (TFF) and planning units merging techniques are developed to improve the smoothness of the feedrate profile and reduce the overhead on look-ahead. The advantage of the proposed algorithm is that it is not only convenient to achieve the balance among accuracy, smoothness and productivity by adjusting parameters, but also efficient in design, which makes it possible to be implemented on low cost hardware platforms. Experiment results demonstrate the feasibility of the proposed algorithm on smooth feedrate planning and contour error control for continuous short line tool path.     

三用型水源热泵方案和常规风冷冷水机组加燃油热水锅炉方案的比较

以大连长兴岛高尔夫球场会所为例，根据全年空调负荷、采暖负荷和生活热水负荷，选择了三用型水源热泵方案和风冷冷水机组加燃油热水锅炉方案，并对这两个方案的初投资和运行费用进行了计算；经比较，三用型水源热泵的方案初投资少，运行费用低，是较节能的方案，在地下水源充足的地区应大力推广。     

某地下车库上浮的处理措施

某地下车库在雨季发生上浮事故,通过分析事故原因,采取了抗浮的处理和加固措施,可为今后工程提供借鉴。     

A parametric interpolator with minimal feed fluctuation for CNC machine tools using arc-length compensation and feedback correction

Traditionally, approximation methods are utilized in the parametric interpolation because of the nonanalytic relationship between the spline parameter and the arc length. The approximation error has been considered as the source of the feedrate fluctuation. This paper shows that the discrepancy between the desired tool path and the target trajectory of the motion system is another primary source, and presents a feedback interpolator to eliminate the feedrate fluctuation. To evaluate the initial parameter value for the interpolator, an arc-length based Taylor's expansion with arc-length compensation is proposed, which alleviates greatly the feedrate command error caused by the trajectory deviation. Then, a feedback correction scheme is developed to further reduce the feedrate command error that results from the approximation error. Both computational load analysis and numerical simulations are conducted, and the results show that the present interpolator has very good performance in both efficiency and accuracy, thus is a good choice for high speed and high precision CNC machines.     

LED显示屏逐点校正技术在租赁屏中的应用

LED显示屏逐点校正技术是一种有效改善显示屏均匀性的手段。本文探讨了如何将该技术应用于LED租赁屏的维护中,使得租赁屏长期保持良好的图像显示效果。     

低速二冲程主机船舶轴系的冰区扭振计算

为保证冰区低速二冲程主机船舶轴系的运行安全,扭振计算时须要考虑冰载荷的影响.船规中对冰载荷的大小和发生次数做出了明确的规定,但具体应采用时域计算还是频域计算,业界没有统一意见.针对该问题,结合具体算例对两种方法进行介绍和分析;并对两种计算方法的应用前景做了分析.     

正交试验优化电沉积 Ni-Cr 泡沫合金工艺

目的获得电沉积Ni-Cr泡沫合金的最佳工艺参数。方法采用正交实验法研究镀液成分等工艺参数对镀层沉积速率、厚度以及合金中Cr含量的影响,并利用扫描电子显微镜等测试手段对镀层横截面厚度等镀层指标进行了考察。结果阴极电流密度为28 A/dm2,镀液pH值为2.0,镀液温度为25℃,CrCl3·6H2O的质量浓度为125 g/L,配位剂与Cr3+摩尔比为1.8时,电沉积60 min能够获得表面光亮平整的Ni-Cr合金镀层,镀层厚度为24.09μm,沉积速率为0.4198 mg/(cm2·min),镀层中Cr的质量分数为14.76%。结论镀液温度在25~40℃范围内,对Ni-Cr合金镀层厚度、沉积速率的影响最大;镀液中CrC13·6H2O浓度、配位剂与Cr3+的摩尔比两个因素,对合金镀层中Cr含量的影响较大。     

论V型柴油机整铸机体的生产工艺

V型柴油机整铸机体在中高速柴油机领域的应用较为广泛,本文从16RK270型柴油机整铸机体的造型和铁液熔炼两方面入手,对其铸造工艺进行了论述,并在实际生产中,成功的铸造出该产品,完全达到了设计要求。     

大断面公路隧道开挖方法数值分析

依托大连某桥隧建设工程,分别采用导洞法、单侧壁导坑法和双侧壁导坑法模拟大断面公路隧道的开挖过程,详细分析了隧道开挖支护后围岩的位移场与应力场的变化,通过对比研究,得出双侧壁导坑法开挖过程位移变化最小,受力均匀,更有利于维持围岩稳定性的结论。