Ergonomically based design of tractor control tools

Musculoskeletal injuries are well-known disorders among the agricultural tractor operators. Overexertion is a critical factor which can agitate these injuries. Physical body characteristics should be measured for an ergonomically best-fit-optimal design for the operators. In this study, a designed setup was employed to derive the applied forces by tractor operators on the control tools. The different muscle strengths including leg/foot strength, hand push/pull strength, and torque strength applied by both hands were measured. A comparison was made for the obtained values for different strengths by considering the effects of hand dominance. The obtained data were used to estimate the maximum allowed forces in these tools. In contrast to the previous studies, the minimum allowed actuating forces of the pedals were calculated using reasonable assumptions. These values could provide more comfort and less exhaustion for the tractor operators. The obtained ranges were benchmarked against corresponding recommended values in some standards (ISO, ISIRI, and ASABE family). The results revealed the unsuitability of evaluated standards for a proper design and the excessive overestimation of those recommended values (in some cases more than 3 times). In all of the design procedure, a suitable attention was paid to accommodate it with more than 90% of target population.Relevance to industryA prosperous industry which considers ergonomic factors in the design of agricultural machine workplace can overcome the disorders and generate more comfort. Evaluating more exact mechanical forces can result in a suitable design of workplace.     

Quasi-static compressive behaviour of aluminium cenosphere syntactic foams

In this paper, cenosphere particles embedded in AA2014 aluminium matrix are used to fabricate syntactic foam by stir casting method. The particle size is about 100?µm and foam density is about 1990?kg?m^?3. Compression tests at strain rate 0.001/s are performed on foam samples to characterise their mechanical properties which are then used in numerical analysis on commercial finite element analysis software ABAQUS/CAE with isotropic elastic-plastic material model. Experimental and numerical results show good conformity in deformation behaviour with elastic and plateau zones showing average deviations less than 5% and 20%, respectively. Foams showed high yield stress and energy absorption capabilities that can be useful in making blast and impact resistant structures.     

Postural strategy identification during drilling task for different materials and heights: Ergonomic risk assessment

Drilling is an activity carried out in both professional and domestic environments. In this context, knowing the postural strategies used by users is a challenge. The objective of this study is twofold: 1) to identify the different possible strategies for performing a piercing while characterizing them through quantitative biomechanical parameters related to the task; 2) to propose an evaluation of the ergonomic risks incurred by the users for each of the observed strategies. Thus, fourteen subjects carried out a drilling activity at two different heights and for two types of materials. The position of the gravity center projection in relation to the sustentation polygon as well as the angle between the axis connecting the two feet and the antero-posterior axis (drilling axis) were used to identify the different postural strategies. Three strategies respectively called “Inter-feet”, “Left foot” and “External strategy” and three sub-strategies were identified. Each has been characterized through the duration and the average and maximum forces applied during the drilling phase. Two of them, 0–30° and 30–60° Inter-feet strategies covered about 75% of the trials. Despite the presence of a lower score for the 30–60° and 60–90° External strategies, the ergonomic analysis through the Rapid Upper Limb Assessment revealed that regardless of the strategy used, the postures adopted presented risks of developing musculoskeletal disorders. Thus, the drilling activity must be considered with care.Relevance to industryThe identification and characterization of postural strategies is particularly interesting to better understand the organization of the drilling task and thus optimize productivity while ensuring operator safety.     

An additive manufacturing-based approach for carbon fiber reinforced polymer recycling

The vast Carbon Fiber Reinforced Polymer (CFRP) waste accumulated is pressing for its recycling. A novel recycling approach, which integrated carbon fiber reclamation and composite additive manufacturing, is proposed to process the CFRP waste into three Dimensional (3D) parts. In the experiments, the CFRP waste was recycled by supercritical n-butanol to yield reclaimed Carbon Fibers (rCFs). The rCFs were ground by a ball mill, mixed with Poly-Ether-Ether-Ketone (PEEK) powder and then extruded to the composite filament. The filament was fed to the Fused Deposition Modeling (FDM) printer to fabricate 3D parts. Mechanical and electrical properties of the parts were investigated and compared with that of pure PEEK. The results illustrate that the additive manufacturing-based approach offers a potential strategy to reuse the CFRP waste and rapidly fabricate the rCF reinforced plastics with complex geometry and function.     

Producing fully-lamellar microstructure for wrought beta-gamma TiAl alloys without single α-phase field

Fine-grained fully-lamellar (FL) microstructure is desired for TiAl components to serve as compressor/turbine blades and turbocharger turbine wheels. This study deals with the process and phase transformation to produce FL microstructure for Mo stabilized beta-gamma TiAl alloys without single α-phase field. Unlike the α + γ two-phased TiAl or beta-gamma TiAl with single α-phase field, the wrought multi-phase TiAl–4/6Nb–2Mo–B/Y alloys exhibit special annealing process to obtain FL microstructure. Short-term annealing at temperatures slightly above β-transus is recommended to produce the desired FL microstructure. The related mechanism is to guarantee the sufficient diffusion homogenization of β stabilizers during single β-phase annealing, and further avoid α decomposition by α → γ + β when cooling through α + β + γ phase field. The colony boundary β phase contributes to fine-grained nearly FL microstructure, by retarding the coarsening of the α phase grains.     

Three Ln(III)-2,3,5-trichlorobenzoate coordination polymers (Ln = Tb,Ho and Er): Syntheses,structures and magnetic properties

Three novel lanthanide polymers, [Ln(III)(L)₃EtOH]_n (Ln = Tb(1), Ho(2), Er(3), HL = 2,3,5-trichlorobenzoic acid), have been solvothermal synthesized and characterized by single-crystal X-ray diffraction, infrared spectroscopy and element analyses. The three polymers crystallize in triclinic space group P-1. The Ln(III) ions are in turn bridged by double and quadruple carboxylate of L⁻ ligands to form one-dimensional (1D) chains. Magnetic studies reveal that polymer 1 demonstrates dominant ferromagnetic behavior, polymer 2 shows antiferromagnetic behavior, and polymer 3 present spin-canting behavior.     

Nickel foam-supported Fe,Ni-Polyporphyrin microparticles: Efficient bifunctional catalysts for overall water splitting in alkaline media

Developing highly active, stable and sustainable electrocatalysts for overall water splitting is of great importance to generate renewable H₂ for fuel cells. Herein, we report the synthesis of electrocatalytically active, nickel foam-supported, spherical core-shell Fe-poly(tetraphenylporphyrin)/Ni-poly(tetraphenylporphyrin) microparticles (FeTPP@NiTPP/NF). We also show that FeTPP@NiTPP/NF exhibits efficient bifunctional electrocatalytic properties toward both the oxygen evolution reaction (OER) and the hydrogen evolution reaction (HER). Electrochemical tests in KOH solution (1 M) reveal that FeTPP@NiTPP/NF electrocatalyzes the OER with 100 mA cm⁻² at an overpotential of 302 mV and the HER with 10 mA cm⁻² at an overpotential of 170 mV. Notably also, its catalytic performance for OER is better than that of RuO₂, the benchmark OER catalyst. Although its catalytic activity for HER is slightly lower than that of Pt/C (the benchmark HER electrocatalyst), it shows greater stability than the latter during the reaction. The material also exhibits electrocatalytic activity for overall water splitting reaction at a current density of 10 mA cm⁻² with a cell voltage of 1.58 V, along with a good recovery property. Additionally, the work demonstrates a new synthetic strategy to an efficient, noble metal-free-coordinated covalent organic framework (COF)-based, bifunctional electrocatalyst for water splitting.     

Effect of grinding-induced cyclic heating on the hardened layer generation in the plunge grinding of a cylindrical component

This paper discusses the effects of the grinding-induced cyclic heating on the properties of the hardened layer in a plunge cylindrical grinding process on the high strength steel EN26. It was found that a multi-pass grinding brings about a uniform and continuous hardened layer along the circumference of the cylindrical workpiece. An increase of the number of grinding passes, leads to a thicker layer of hardening, a larger compressive residual stress and a deeper plastic deformation zone. Within the plastic deformation zone, the martensitic grains are refined by the thermo-mechanical loading, giving rise to a hardness of 12.5% higher than that from a conventional martensitic transformation. The coupled effects of heat accumulation and wheel wear in the multi-pass grinding are the main causes for the thickening of the hardened layer. A too small infeed per workpiece revolution would result in insufficient grinding heat, and in turn, bring about an undesirable tempered hardened layer and a reduction of its hardness.     

Design for comfort and social interaction in future vehicles: A study on the leg space between facing-seats configuration

With the advent of future vehicles, passengers expect to travel in comfort, and the free leg space between facing-seats could be an issue due to the unsuitability for all people, according to their anthropometric variability. A previous investigation survey showed the need to increase the leg-space between facing seats and, if installed, to improve the surface of the table placed in between. So, four different distances between seat-pans front edges of facing seats have been set-up and tested (44 cm, 51 cm, 58 cm, 65 cm) with a table in between. 13 couples of participants with different heights took part to experiments. The aim was to investigate the relationship between facing-seat distances and passenger wellbeing in terms of postural comfort and social interaction. Postural comfort has been analysed through optical tracking (for postural angles overtime) and questionnaires (perceived comfort). Social interaction feelings have been investigated with questionnaires. Experiment results showed the suitable distance could be 51 cm keeping the same table surface; otherwise, the 65 cm one could be ideal changing the table surface.Relevance to industryWith the advent of autonomous driving, vehicle manufacturers and designers are working hard to define new paradigms of public transportation in terms of seat layout, passenger wellbeing and interiors’ design. This paper contributes to increasing the general knowledge on the effects of distance between facing seats on postural comfort and social interaction.