An Advanced Oscillation Mixing Method for Improving the Cooling Uniformity in Quenching

In quenching, the cooling uniformity is most important to diminish distortion occurring on work pieces. As a trial to accomplish uniform cooling, therefore, there exist various mixing methods of a quenchant and the quenchant circulation with an external pump has so far been the well accepted mixing method. However, this study proposes an advanced oscillation mixing method that can improve more the cooling uniformity in quenching. The proposed method includes a stirrer in oscillating motion, so that the simultaneous oscillating and mixing movements of the stirrer are considered to provide efecfively the uniform cooling characteristics for the quenchant. In comparison with the case of the circulation pump mixing, the investigation using the oscillation mixing method has demonstrated the following two experimental facts:(1) the short vapor blanket stage caused by the quick breakage of the oil vapor blanket and (2) the reduced variation of the quenching distortion.     

晶粒组元沿界旋转的铜双晶在循环变形中的滑移形貌与位错组态

对晶粒组元因晶体生长时沿晶界发生旋转的铜双晶体进行了恒定塑性应变幅下的循环形变研究,塑性应变幅为1.5×10-3.通过扫描电子显微镜-电子通道衬度技术(SEM-ECC)对滑移形貌和位错组态的演化进行了观察,发现由于晶粒内部的几何效应使沿晶界的位错组态随着晶粒的旋转方向的变化也相应发生变化,逐渐表现为由滑移带与晶界的相互作用过渡到形变带与晶界的相互作用.形变带Ⅱ(DBⅡ)对于主滑移有着明显的阻碍作用.晶界无位错区(DFZ)伴随着形变带Ⅱ在晶界的出现而产生.胞状结构的形成是由于次滑移系的开动使形变带Ⅱ中的位错墙结构先破坏而后形成.     

新型穿孔顶头的研究

介绍了穿孔顶头的工作条件和主要失效形式，以及新型穿孔顶头的设计。确定了顶头的生产工艺。使用结果表明，新型穿孔顶头在穿孔中能保持良好的流线型外形，产生光滑的再生氧化层，防止塌鼻失效，提高了使用寿命。     

控制轧后冷却提高微合金钢的综合性能

对于C—Mn和C—Mn—Nb微合金钢,进行了一系列控制轧后分段冷却的热轧试验,观察了金相组织并测试了其力学性能。选择优化的轧制冷却工艺,对两种钢分别可以得到强度为450MPa和580MPa,板厚为3.8mm的热轧钢板,并具有良好的塑性和韧性。     

金属玻璃的开发和应用

性能优异的软磁金属玻璃金属玻璃的最大特点在于比传统非晶态合金具有显著较大的玻璃形成能力。传统的铁基和钴基软磁非晶合金，为了形成非晶态就必须以10^5K／s以上(临界冷却速度)的极高冷速将其熔体冷凝来获得。然而铁基和钴基金属玻璃，其临界冷却速度则要比传统非晶态合金慢两个数量级以上，在铜模中即可获得尺寸在mm级以上的大块材料。     

Effect of cooling rate on the microstructure of electron beam welded joints of two-phase TiAl-based alloy

The analysis of the microstructural characterization and phase composition of electron beam welded joint zones of Ti- 43Al-9V-O. 3Y alloy has been done in this study. The welded seam is mainly composed of B2 phase, the partial γ ＋ α2 twophase lamellar structure and granular γm phase. And the lanthanon Y existed as YAl2 phase and served as grain refined. The impact of different cooling rates on joint microstructure, fracture characteristic and tensile strength were investigated. The high cooling rate restrained the structural transformation and resulted in the ordering structure. The fracture of the joint was brittle cleavage fracture because the ordering structure went against restraining the crack propagation. With the decrease of cooling rate, the transformation amounts of lamellar structure increased, and the fracture presented the layered and crosslayered characteristic.     

Influence of Tempering Temperature on Cyclic Viscoplastic Behaviour of 55NiCrMoV7 Steel

Low cycle fatigue behaviour of a steel 55NiCrMoV7 under tour tempered conditions is reported. One special type of total swain controlled isothermal cyclic deformation tests were performed in the temperature range 20℃ to 600℃ for the steel tempered 2h at 350℃, 460℃, 560℃ and 600℃. The influence of temperature on cyclic behaviour was investigated. Generally, the cyclic stress response shows an initial exponential softening for the first few cycles, followed by a gradual softening without cyclic softening saturatioo. At 10^-2 strain rate, σmax.Δσ／2 decrease with the test tumperature for all hardness levels. They decrease linearly with tempering temperature when testing temperature is lower than that of tempering, but rest nearly constant when test temperature is equal to or exceed tempering temperature of steel. Cyclic softening intensity increases with testing temperature from 300℃ to 600℃, but the maximal softening intensity occurs at room tumpemture. The strain rate influences notably the cyclic behavioor when T≥50℃, The time dependence of cyclic behaviour is closely related to test temperature and the tempering history of the steel.     

SCR成形Al-3Mg-0.4Sc合金线材的组织与性能

采用电子拉伸实验机、金相显微镜、扫描电镜及透射电镜，研究了单辊搅拌冷却技术（Shearing-Cooling-Rolling，简称SCR）成形Al-3Mg-0．4Sc合金线材的组织与性能。结果表明：经SCR成形的合金线材晶粒组织非常细小，Sc主要以初生Al3Sc粒子和次生Al3Sc粒子存在。初生Al3Sc粒子是在SCR成形中凝固形成的，作为非均质晶核细化合金晶粒。次生Al3Sc粒子是合金在热处理过程中沉淀析出的，有效钉扎位错和亚晶界，抑制合金再结晶。d5．9mm合金线材320℃时效2h的抗拉强度为425MPa，延伸率为19．8％。SCR成形Al-3Mg-0．4Sc合金具有较高强度的主要原因有两个：1）SCR成形单辊剪切细化晶粒和初生Al3Sc粒子作为非均质晶核细化晶粒共同作用所产生的细晶强化；2）适当热处理过程中沉淀析出的细小、弥散的Al3Sc强化相粒子的沉淀强化。     

新日铁高炉冷却壁技术的进展及其在宝钢的应用

从结构、材料、冷却方式和壁厚等方面介绍了新日铁高炉用冷却壁的1～4代演变过程，同时简述了宝钢引进的第3代冷却壁制造技术及其应用概况。认为今后大型高炉冷却系统的设计会向冷却壁倾斜。     

大锻件在水-空气混合介质中的冷却

<正> 近年来,在热处理实践中,对开发新的淬火介质以代替传统的水和油,给予很大的关注。大量的研究工作,集中在开发水溶性聚合物基的淬火剂上。所有这类淬火剂都象水和油一样,淬火时必须把零件浸入液体。而这种淬火方法有个非常重大的缺点,即在淬火过程中不能加以控制,不能对淬火冷却过程作必要的修正。此外,依我们的看