在不同海域长尺电联结低合金钢的腐蚀规律研究

用长尺电联结方法研究了低合金钢在不同海域的腐蚀规律和耐蚀性,对3种钢4个海域2年的海水腐蚀试验结果进行了分析.     

电渣冶金在球墨铸铁生产上的应用

介绍了电渣冶金在生产球墨铸铁中应用的结果.事实表明,电渣精炼过程对获得优质铁水具有显著的脱硫([S]<0.02%)去气([O])≤15ppm,[N]<8ppm)去夹杂和升高温度的优点.从而有效地提高了球铁铸件的质量.     

电渣熔铸模具钢/低合金钢双金属平板件的制备与性能

采用电渣熔铸方法制备了Cr12MoV/40Cr双金属平板件,研究了熔铸及热处理工艺对双金属组织和性能的影响.结果表明:使电极与结晶器产生相对运动或增加电极数量可避免双金属U型界面、浇不足及冷隔等缺陷的产生,获得界面结合牢固、均匀平整且过渡层适当的双金属平板件.双金属Cr12MoV钢一侧的淬火和回火组织为回火马氏体 网状共晶碳化物 细小粒状二次碳化物 少量残余奥氏体.双金属的最佳热处理工艺为980℃淬火 230℃回火,其冲击韧性ak值可达25 J/cm2以上,工作层硬度HRC≥62.     

用压力直接电检测原理改善三通比例减压阀的性能

本文介绍的三通比例减压阀应用了压力直接电检测原理和PID调节技术并采用滑阀式A型液压半桥作先导级,进一少提高了阀的动静态性能。论文还就这一控制原理的机理作了研究,获得一些有益的结论。     

40CrNi2Si2MoVA钢制零件磁痕显示分析

本文采用磁粉、X射线、CT和超声等无损检测和金相分析等方法对40CrNi2Si2MoVA钢制零件的磁痕显示进行了系统分析.研究认为,40CrNi2Si2MoVA钢制零件的磁痕显示为显微成分沿变形方向偏析导致的马氏体转变点Ms差异所致.显微成分偏析是钢锭结晶过程中不可避免的,但可通过优化熔炼工艺参数降低显微偏析的程度.本文还分析了四种磁痕显示的类型及其判别方法.     

Structure and tensile／wear properties of microarc oxidation ceramic coatings on aluminium alloy

Thick and hard ceramic coatings were prepared on the Al-Cu-Mg alloy by microarc oxidation in alkali-silicate electrolytic solution. The thickness and microhardness of the oxide coatings were measured. The influence of current density on the growth rate of the coating was examined. The rnicrostructure and phase composition of the coatings were investigated by means of scanning electron microscopy, energy dispersive spectroscopy, and X-ray diffraction. Moreover, the tensile strength of the AI alloy before and after microarc oxidation treatment were tested, and the fractography and morphology of the oxide coatings were observed using scanning electron microscope. It is found that the current density considerably influences the growth rate of the microarc oxidation coatings. The oxide coating is mainly composed of α-Al2 O3 and γ-Al2O3, while high content of Si is observed in the superficial layer of the coating. The cross-section microhardness of 120μm thick coating reaches the maximum at distance of 35μm from the substrate/coating interface. The tensile strength and elongation of the coated AI alloy significantly decrease with increasing coating thickness. The rnicroarc oxidation coatings greatly improve the wear resistance of AI alloy, but have high friction coefficient which changes in the range of 0.7-0.8. Under grease lubricating, friction coefficient is only 0. 15 and wear loss is less than 1/10 of the loss under dry friction.     

电火花精微加工放电间隙测量与分析

对电火花精微加工放电间隙进行了测量,得出了放电峰值电流ie、脉冲宽度ti、脉冲间隔to等电参数对放电间隙值的影响规律。     

新型耐磨耐高温氧化NiCrAlSiC复合涂层的制备及性能研究

采用"电泳+电沉积"两步法在金属基体上先预沉积CrAlSiC电泳层,再电沉积Ni,制备了NiCrAlSiC复合涂层,并制备不含SiC的NiCrAl涂层为对比样品。采用XRD、SEM、EPMA和TEM对复合涂层进行形貌、结构和成分表征,并研究其高温氧化性能和摩擦磨损性能。结果表明:复合涂层致密并与基体结合良好,涂层内颗粒分散均匀。与不含SiC的NiCrAl复合涂层相比,NiCrAlSiC复合涂层的氧化膜由NiO、NiAl_2O_4和Al_2O_3三层结构转变为NiAl_2O_4和Al_2O_3两层结构,且氧化膜更薄;同时,涂层硬度提高26%,磨损速率下降52%,磨损机制由磨粒磨损转变为黏着磨损。SiC颗粒的加入同时提高了NiCrAl涂层的抗高温氧化性能和耐磨性能。     

稳恒磁场下Ni-W合金镀膜的制备与耐蚀性

研究了施加稳恒磁场(0~1 T)对电镀Ni-W合金的影响。测定不同方向、不同强度稳恒磁场下的电流效率、合金组成及镀层的耐蚀性,并用扫描电镜和X射线衍射对镀层的微观形貌及结构进行了观察和分析。对实验结果进行了分析讨论,找出稳恒磁场对这些性能指标的影响规律。结果表明:与不施加磁场相比,施加磁场后镀层的表面更均匀、细致、平整;镀层的含钨量上升:当B⊥J,B=1.0 T时,含钨量上升了约7%;当B∥J,B=1.0 T时,含钨量上升了约9%;镀膜的非晶化程度增强;镀膜的耐蚀性提高;但Ni-W合金电镀的电流效率降低。     

摩擦喷射纳米Al2O3/Ni复合镀层的组织形貌及其性能研究

采用摩擦喷射电沉积工艺制备了纳米Al2O3／Ni复合镀层，考察了该镀层的表面和断面形貌，并对镀层性能进行了测试分析。研究表明，摩擦喷射纳米Al2O3／Ni复合镀层表面较为平整，镀层与基体结合紧密。一次性镀覆厚度达到1．40mm，远高于电刷镀纳米Al2O3／Ni复合镀层（0．35mm），镀层硬度达到650HV。在试验条件下，该镀层的耐磨性是摩擦喷射Ni镀层的1．44倍，是纳米Al2O3／Ni刷镀层的1．15倍，摩擦因数也低于摩擦喷射Ni镀层和电刷镀纳米Al2O3／Ni复合镀层。