The useful life of a cutting tool and its operating conditions largely control the economics of the machining operations. Hence, it is imperative that the condition of the cutting tool, particularly some indication as to when it requires changing, to be monitored. The drilling operation is frequently used as a preliminary step for many operations like boring, reaming and tapping, however, the operation itself is complex and demanding.
Back propagation neural networks were used for detection of drill wear. The neural network consisted of three layers input, hidden and output. Drill size, feed, spindle speed, torque, machining time and thrust force are given as inputs to the ANN and the flank wear was estimated. Drilling experiments with 8 mm drill size were performed by changing the cutting speed and feed at two different levels. The number of neurons in the hidden layer were selected from 1, 2, 3, …, 20. The learning rate was selected as 0.01 and no smoothing factor was used. The estimated values of tool wear were obtained by statistical analysis and by various neural network structures. Comparative analysis has been done between statistical analysis, neural network structures and the actual values of tool wear obtained by experimentation. 相似文献
This paper presents a methodology for comparing the performance of model-reduction strategies to be used with a diagnostic methodology for leak detection in water distribution networks. The goal is to find reduction strategies that are suitable for error-domain model falsification, a model based data interpretation methodology. Twelve reduction strategies are derived from five strategy categories. Categories differ according to the manner in which nodes are selected for deletion. A node is selected for deletion according to: (1) the diameter of the pipes; (2) the number of pipes linked to a node; (3) the angle of the pipes in the case of two-pipe nodes; (4) the distribution of the water demand; and, (5) a pair-wise combination of some categories.The methodology is illustrated using part of a real network. Performance is evaluated first by judging the equivalency of the reduced network with the initial network (before the application of any reduction procedure) and secondly, by assessing the compatibility with the diagnostic methodology. The results show that for each reduction strategy the equivalency of networks is verified. Computational time can be reduced to less than 20% of the non-reduced network in the best case. Results of diagnostic performance show that the performance decreases when using reduced networks. The reduction strategy with the best diagnostic performance is that based on the angle of two-pipe nodes, with an angle threshold of 165°. In addition, the sensitivity of the performance of the reduced networks to variation in leak intensity is evaluated. Results show that the reduction strategies where the number of nodes is significantly reduced are the most sensitive.Finally this paper describes a Pareto analysis that is used to select the reduction strategy that is a good compromise between reduction of computational time and performance of the diagnosis. In this context, the extension strategy is the most attractive. 相似文献