Modeling and Simulation of Porous Elastoviscoplastic Material

Many materials exhibit elasto–visco–plastic behavior when subjected to loadings with certain strain rate. Examples include natural materials such as metals, clays, and soils and manmade materials such as some biomimic materials. Some voids may exist or be introduced in these materials. The effects of the voids on the material response are important in predicting the strength, reliability, and service life of structural systems containing these materials. This paper presents the results of applying a statistical micromechanical approach to describe the macroscopic behavior of elasto–visco–plastic materials containing many randomly dispersed spherical voids. Most existing micromechanics based models are only applicable to monotonic proportional loadings. The limitation is removed by integrating the material model into the framework of continuum plasticity. With the discrete integration algorithm and local return mapping algorithm, the proposed computation method is applicable to any loading and unloading histories and is ready for implementing into finite element analysis.     

Developing community codes for materials modeling

For this article, we call scientific software a community code if it is freely available, written by a team of developers who welcome user input, and has attracted users beyond the developers. There are obviously many such materials modeling codes. The authors have been part of such efforts for many years in the field of atomistic simulation, specifically for two community codes, the LAMMPS and GULP packages for molecular dynamics and lattice dynamics respectively. Here we highlight lessons we have learned about how to create such codes and the pros and cons of being part of a community effort. Many of our experiences are similar, but we also have some differences of opinion (like modeling vs modelling). Our hope is that readers will find these lessons useful as they design, implement, and distribute their own materials modelling software for others to use.     

Temperature stable 0.35Ag2MoO4-0.65Ag0.5Bi0.5MoO4 microwave dielectric ceramics with ultra-low sintering temperatures

In this study, the novel temperature-stable (1-x)Ag₂MoO₄-xAg_0.5Bi_0.5MoO₄ microwave dielectric ceramics were prepared by a modified solid-state reaction method. The phase composition, microstructures and microwave dielectric properties of the (1-x)Ag₂MoO₄-xAg_0.5Bi_0.5MoO₄ ceramics were investigated. All the compounds can be sintered well at ultra-low temperatures (<540 °C). The XRD and SEM analysis indicate that the Ag₂MoO₄ and the Ag_0.5Bi_0.5MoO₄ can coexist with each other. When x = 0.65, the ceramics exhibit the best microwave dielectric properties with a relative permittivity of 23.9, a Q × f value of 16,200 GHz (at 7.3 GHz) and a near-zero TCF value of -2.4 ppm/°C at 520 °C. The results indicate that temperature-stable (1-x)Ag₂MoO₄-xAg_0.5Bi_0.5MoO₄ ceramics are promising candidates for low temperature co-fired ceramics (LTCC) applications.     

Enhanced piezoelectric properties and temperature stability of Bi4Ti3O12-based Aurivillius ceramics via W/Nb substitution

Bi₄Ti₃O₁₂ (BIT), a typical Aurivillius ceramics with high Curie temperature (T_c ? 675 °C), has great potential for high temperature applications. This work provides an effective method of inducing structure distortion, relieving the tetragonal strain of the TiO₆ octahedron and decreasing the concentration of oxygen vacancies to improve the piezoelectricity and temperature stability of BIT ceramics. Bi₄Ti_2.98W_0.01Nb_0.01O₁₂ possesses an optimum piezoelectric coefficient (d₃₃) of 32 pC/N, a high T_c of 655 °C and a large resistivity of 3 × 10⁶ Ω·cm at 500 °C. The maximum d₃₃ reported here is approximately quadruple than that of pure BIT (?7 pC/N). Moreover, the d₃₃ of W/Nb co-doped BIT and the in-situ temperature stability of the compression-mode sensor present a highly stable characteristic in the range of 25–600 °C. These results imply that W/Nb-modified BIT ceramics is a promising candidate for application at high temperatures of up to 600 °C.     

MIM软磁材料:生产工艺、性能及应用

长期以来,金属注射成形是一种公认的制造软磁零件的有效方法,除了产品的最终形制造,在材料价格昂贵与难以切削加工两方面都有好处外,MIIM工艺还可改进磁性能,而且在选择材料方面也有较大的自由度。Dr David Whittaker述评了令使用产业越来越感兴趣的一组软磁材料的生产工艺、性能及应用。     

A Review on Dissimilar Friction Stir Welding of Copper to Aluminum: Process,Properties, and Variants

Copper and aluminum materials are extensively used in different industries because of its great conductivities and corrosion resistant nature. It is important to join dissimilar materials such as copper and aluminum to permit maximum use of the special properties of both the materials. The joining of dissimilar materials is one of the most advanced topics, which researchers have found from last few years. Friction stir welding (FSW) technology is feasible to join dissimilar materials because of its solid state nature. Present article provides a comprehensive insight on dissimilar copper to aluminum materials joined by FSW technology. FSW parameters such as tool design, tool pin offset, rotational speed, welding speed, tool tilt angle, and position of workpiece material in fixture for dissimilar Cu–Al system are summarized in the present review article. Additionally, welding defects, microstructure, and intermetallic compound generation for Cu–Al FSW system have been also discussed in this article. Furthermore, the new developments and future scope of dissimilar Cu–Al FSW system have been addressed.     

Elimination mechanism of micropores on bonding interface during solid-state crystal growth method

A pure yttrium aluminum garnet (YAG) ceramic/YAG single crystal composite material is prepared using the optimized solid-state crystal growth (SSCG) method. The micropores on the bonding interface of the composite sample are eliminated for the first time during the SSCG process and the transmittance is very close to the theoretical value, which reached 83.14% at 1064 nm. Meanwhile, the mechanism of elimination and migration of the pores under high temperature is studied. Additionally, the single crystal growth rate has significantly improved and the time of composite sample preparation has also significantly reduced proving that the SSCG method is an effective method for producing high quality composite material.     

On the influence of shape and material used for the femoral component pegs in knee prostheses for reducing the problem of aseptic loosening

The integration of materials selection and design are essential to the success of new product development, especially when applied to biomedical devices. The knee prosthesis, like any other implant, is a product that still lacks satisfactory design solutions for solving the problem of aseptic loosening. Stress shielding is one of the main causes of aseptic loosening that is intimately related to the overall design of the knee prosthesis. The design of the location pegs in the femoral component of the knee prosthesis is seen to have a critical effect on the stress shielding. In this study, therefore, different combinations of location peg geometries and material designs were assessed using finite element analyses in conjunction with a design of experiments procedure. The materials considered were Co–Cr alloy (as reference material) and functionally graded material (FGM) for the main body of the femoral component, and various porous materials for the pegs (as promising new materials). The performance outputs (responses) were stress levels in the femoral bone to assess the stress shielding effect, and stress levels in the pegs to assess adequate peg strength. The result revealed conflicts in satisfying the design objectives. Therefore, a multi-objective optimization was carried out to find the optimal geometries of the pegs for the femoral component. Based on the findings of the optimization process, a set of candidate designs was generated and a multi-criteria decision making approach used to obtain the final ranking of candidate designs. The ranking order demonstrated the superiority of using a FGM femoral component with porous material pegs of conical geometry. By comparing the results with the standard Co–Cr design, it was shown that the new design of pegs can significantly increase the magnitude of stresses seen at the distal femur; hence reduce the stress shielding effect, without over compromising on the strength of the pegs.