金、铜丝球键合焊点的可靠性对比研究

金丝球焊是电子工业中应用最广泛的引线键合技术,但随着高密度封装的发展,铜丝球焊日益引起人们的关注。采用热压超声键合的方法,分别实现Au引线和Cu引线键合到Al-1%Si-0.5%Cu金属化焊盘。对焊点进行200℃老化实验的结果表明:铜丝球焊焊点的金属间化合物生长速率比金丝球焊焊点慢的多;铜丝球焊焊点具有比金丝球焊焊点更稳定的剪切断裂载荷,并且在一定的老化时间内铜丝球焊焊点表现出更好的力学性能;铜丝球焊焊点和金丝球焊焊点在老化后的失效模式不同。     

基于LabWindows/CVI的某型飞机FBW飞行试验台设计与实现

主要阐述了某型飞机EBW飞行试验台的LabWindows／CVI实现。在分析EBW组成及信号交联关系的基础上，设计了PCI总线结构的系统硬件；提出了测试库与测试引擎相结合的编程方法，并着重阐述了测试引擎的实现方法。     

0.5 mm间距CSP焊接工艺研究

随着对各种电子产品，尤其是消费类电子产品的便携性和多功能的追求，CSP等新型封装器件(封装尺寸约为芯片本身尺寸的1．2倍)便应用到这些产品的设计中去。CSP器件的引脚间距有0．8mm、0．75mm、0．65mm、0．5mm等。为了便于以后产品设计和生产的需要，就CSP器件在PWB设计和焊接两方面进行研究，侧重于焊接方面。     

Investigation of ultrasonic vibrations of wire-bonding capillaries

Ultrasonic energy is widely used in wire bonding for microelectronics packaging. It is necessary to ensure that the maximum ultrasonic vibration displacement occurs at or near the tip of the bonding tool (capillary) for optimal performance. In this study, amplitude profiles of ultrasonic vibrations along capillaries were measured with load using a laser interferometer. This provided valuable information in understanding and improving capillary performance. The method was applied to real time applications to optimize capillary designs and bonding processes for specific bonding applications. First, the application of a new capillary material with different zirconia compositions was evaluated. The new material with certain amount of zirconia composition showed that it was the capillary material of choice for ultra-fine pitch wire bonding. Next, comparative analysis was conducted to investigate the ultrasonic energy transfer of a new ‘slimline’ bottleneck and the conventional bottleneck. The actual bonding response of the molded slimline bottleneck showed comparable performance with the ground conventional bottleneck using the same bonding parameters. Finally, optimization of a 60-μm-bond-pad-pitch process was performed on a wire bonder. Within the optimized parameter ranges, the ultrasonic displacement of the capillary was monitored. For all possible combinations of bond force and bond power, the ultrasonic displacement of the capillary increased with increasing bond power, without drastic changes caused by bond force changes. This indicated that the selected process window was located in a stable region.     

基于人工神经网络的脉冲激光烧蚀Ag纳米粒子胶体的预测和验证

为有效缩短蒸馏水中脉冲激光烧蚀制备Ag纳米粒子胶体工艺中繁琐的实验过程,采用LinNet PF神经网络平台对制备工艺与平均粒径及粒径分布的关系进行建模,并将其运用到平均粒径及其分布的预测中去,讨论了激光能量密度、激光重复率、烧蚀时间和平均粒径及其分布的关系.克服了以往单因素实验法不能正确反映制备工艺和平均粒径及其分布之间复杂的非线性关系的弱点.预测和验证结果均表明实验值和网络预测值之间相对误差都在10%以内,从而表明神经网络能够更精确、更可靠地逼近它们之间的非线性关系.该方法为有效、快捷、经济地开发研制金属纳米粒子胶体提供了新的思路和有效手段.     

直径52～65mm探测器级Si单晶的真空制备

为了制备纯度11N以上、直 径Φ大于 45mm并且各项性能指标满足探测器级要求的大直径 超高纯单晶Si材料,本文在真空气氛下提纯并生长Φ52～65mm探测器级区熔(FZ,float zone)Si单晶, 并对真空气氛和直径增加所带来的晶体不稳定生长、高断面电阻率不均匀率和漩涡缺陷 等问题的产生原因和解决方式进行了深入研究。结果表明,丹麦加热线圈表面带有台阶 和十字开口,是提纯和生长Φ大于45mm 多晶Si和单晶Si的理想线圈;适当提高单晶转速和 生长速度有利于降低断面电阻率不均匀率,且提高转速的效果更加明显;真空气氛下, 提高热场对中性可抑制漩涡缺陷的产生,其对漩涡缺陷的影响比单晶Si生长速度更加显 著,这是与Ar气气氛FZ不同的;多晶Si提纯次数越多单晶Si寿命越低,降低多晶Si原 料中的P/B和重金属原始含量有利于提高单晶Si寿命;若要制备少子寿命大于800μs, 符合探测器级标准的Φ52～65mm Si单晶 ,多晶Si原料少子寿命应大于3000μs。     

任意芯双包层单模光纤模场直径的理论与实验研究

本文介绍通过计算机对任意芯双包层单模光纤的模场直径的研究,该方法具有适用范围广、精度高、速度快的特点。计算结果与实际测量对比,证明该方法有较好的实用价值。     

柱形颗粒群直径分布的激光衍射测量技术

提出了用激光衍射功率谱方法测量柱形颗粒群直径分布的技术方法，解决了长颗粒随机排列时的功率谱探测，及数据快速优化方法等技术难题。此技术已地应用于由羊毛和化纤截成的柱形颗粒群直径分布的测量，实现结果证明了此技术的可行性和实用性。     

Study on flame propagation of premixed N2O–NH3/N2O–NH3–C3H8 in cylindrical vessels

The flame propagation behavior of premixed N₂O–NH₃/N₂O–NH₃–C₃H₈ was experimentally investigated in elongated vented cylindrical vessels with central ignition. The effect of vessel diameter and propane concentration ([C₃H₈] = 1.96–7.41 wt.%) on the process of flame acceleration was studied and discussed. The results revealed that the maximum value of flame acceleration rate was found in the cylindrical vessel with an inner diameter of 7 mm, followed by 5 mm, 10 mm, and 15 mm. At a constant vessel diameter, the rate of flame acceleration was noticeably improved by adding propane ([C₃H₈] = 1.96–3.85 wt.%) to the premixed N₂O–NH₃. However, a further increase in the propane fraction up to 5.66%, caused a decline in the flame acceleration rate, probably as a consequence of a combined effect between the reduction of oxygen and greater dilution of the ammonia in the total concentration.     

热处理工艺对X80钢级Φ1 422 mm厚壁弯管组织及性能的影响

为了选择合理的热处理工艺使弯管的强度、冲击韧性以及表面硬度等指标达到良好的匹配,采用热模拟方法,通过拉伸、冲击、金相等试验,确定了X80钢级Φ1 422 mm大直径、厚壁弯管的热处理工艺。试验结果显示,随着淬火温度的升高,母材强度及表面硬度均明显升高,而冲击韧性显著降低;随着回火温度的升高,弯管屈服强度有所升高,抗拉强度有降低的趋势,而冲击韧性显示出先升高后降低的趋势。试验结果表明,当淬火温度为960 ℃,回火温度为560 ℃时,母材强度、表面硬度以及冲击韧性达到了良好的匹配,有利于获得稳定的组织。