石化装置蒸汽发生系统的仪表工程设计

主要探讨了某石化装置蒸汽发生系统的仪表工程设计，提出了复杂控制方案、联锁方案设计，同时也详述了影响系统设计的因素，如测量补偿和迁移等。     

钻机绞车滚筒体的窄间隙埋弧焊

针对钻机绞车滚筒体采用手工电弧焊工人劳动强度大、焊接效率低、质量不稳定及返修率高等问题,研制了钻机绞车滚筒体窄间隙埋弧焊专机。该专机由ESAB—A2埋弧焊电源和焊接小车、窄间隙焊头、滚轮架、防窜装置、旋转地线夹、三维焊接工作台、焊剂自动回收机组成。使用表明,采用该焊机焊接的滚筒体焊缝质量完全符合设计要求,合格率100%,焊接效率比原来提高6倍。每件滚筒体的焊接可降低人工成本约80%。     

井下液气分离器分离原理及结构改进

液气分离器就是充分利用电泵机组的高转速、气体和液体之间悬殊的密度差异进行液气离心分离。经过多年的发展,在传统的液气分离器结构基础上又出现了许多新的设计和改进,大大提高了液气分离器的分离效果。文章重点论述了液气分离器的分离原理和结构上的改进之处。     

新型AXQ1-200A直流内燃弧焊机

针对目前国内内燃弧焊机结构复杂、控制损耗大、效率低等状况,研发了一种新型AXQ1-200 A直流内燃弧焊机.详细介绍了新型AXQ1-200 A直流内燃弧焊机的原理、结构特点及技术参数.该设备整机轻巧,移动方便,操作维护简便,既可提供用于野外手工电弧焊接的直流焊接电源,又可提供DC 220 V/3 000 W的辅助电源.     

一种卧式多腔室连续捏合装备的应用

为实现捏合设备的连续捏合、安全装填,设计一种卧式多腔室连续捏合的装备。各腔室温度、功能桨叶转速、喂料速度直接影响产品的装填质量、装填密度以及设备产能。结果表明：随着物料配方的不同,对各功能桨叶的有效组配、桨叶外形的优化、各腔室物料网板的选择能有效提高产品捏合的均匀性和捏合质量。     

High Areal Capacitance of N‐Doped Graphene Synthesized by Arc Discharge

The lack of cost effective, industrial‐scale production methods hinders the widespread applications of graphene materials. In spite of its applicability in the mass production of graphene flakes, arc discharge has not received considerable attention because of its inability to control the synthesis and heteroatom doping. In this study, a facile approach is proposed for improving doping efficiency in N‐doped graphene synthesis through arc discharge by utilizing anodic carbon fillers. Compared to the N‐doped graphene (1–1.5% N) synthesized via the arc process according to previous literature, the resulting graphene flakes show a remarkably increased doping level (≈3.5% N) with noticeable graphitic N enrichment, which is rarely achieved by the conventional process, while simultaneously retaining high turbostratic crystallinity. The electrolyte ion storage of synthesized materials is examined in which synthesized N‐doped graphene material exhibits a remarkable area normalized capacitance of 63 µF cm^?2. The surprisingly high areal capacitance, which is superior to that of most carbon materials, is attributed to the synergistic effect of extrinsic pseudocapacitance, high crystallinity, and abundance of exposed graphene edges. These results highlight the great potentials of N‐doped graphene flakes produced by arc discharge in graphene‐based supercapacitors, along with well‐studied active exfoliated graphene and reduced graphene oxide.     

304不锈钢GTAW背面保护焊剂性能研究

为了研究单面焊接双面成形背面保护剂的保护效果,采用光学显微镜、电子显微镜、能谱仪、显微硬度计等对接头组织及性能进行表征和分析。结果表明,采用Solar TYPE B型焊接保护剂可以获得成形良好的焊缝;熔合线附近的焊缝组织为联生结晶的奥氏体柱状晶,焊缝中心组织为细小均布的奥氏体枝晶,平均枝晶间距为8.9μm;焊缝背部表层有较低含量的O元素,从而说明保护剂对焊缝背部的保护具有效果良好;焊接接头热影响区的硬度较低,而焊缝区硬度较高,但总体硬度值波动不大。     

填丝TIG焊接Mo—Cu合金与18-8不锈钢接头的微观组织

采用填丝钨极氩弧焊（TIG）对Mo—Cu合金与18—8不锈钢进行焊接．采用金相显微镜、扫描电镜、显微硬度计及x射线衍射仪等对Mo—Cu／18—8接头的微观组织、显微硬度、元素分布及熔合区附近的物相组成进行分析．结果表明,Mo—Cu合金侧的熔合区为马氏体和奥氏体的混合组织,焊缝和18—8钢侧的熔合区为奥氏体和铁素体双相组...     

Three-dimensional finite element analysis to predict the effects of SAW process parameters on temperature distribution and angular distortions in single-pass butt joints with top and bottom reinforcements

Achieving adequate top and bottom reinforcement is important to minimize angular distortions in single-pass submerged arc welded (SAW) butt joints. This is achieved in the present work by using a reusable flux-filled backing strip and proper SAW process parameters without resorting to costly distortion mitigation techniques. The butt joints were made without edge (square butts) preparation. The process was also modeled by using three-dimensional finite element analysis by incorporating the top and bottom reinforcements into the modeling. Filler material deposition was also simulated. Temperature distributions and angular distortions obtained from the modeling closely matched with the experimental values. Thus, the cost effective experimental methodology established in the present work can be utilized for minimizing angular distortions in SAW square butts. The modeling methodology adopted can be used for predicting the angular distortions in SAW square butts with top and bottom reinforcements.     

电弧炉炼钢合金成分控制模型

在电弧炉冶炼过程中,合金成分的控制对产品质量具有重要的作用。通常情况下建立以合金成本最低为目标的线性规划模型,并采用单纯型算法求解。在电弧炉模型的应用过程中,合金元素收得率对模型的精度影响较大,但是合金元素的收得率很难准确获得。通过对电弧炉生产过程中影响合金元素收得率的因素分析,建立了以灰色模型为基础的合金元素收得率估计模型,与线性规划模型构成电弧炉合金成分控制模型,提高了模型的精度。经实践应用表明,该模型可以保证按照各钢种成分要求实现准确、经济地进行电弧炉出钢时合金化操作,使钢水成分达到要求范围,有利于实现电弧炉冶炼中钢水的窄成分控制。