Finite-element simulation of moving induction heat treatment

An efficient finite-element procedure with a remesh scheme has been developed for the analysis of the moving induction heat treatment process, wherein relative motion occurs between the coil and the workpiece. In this procedure, the magnetic field is first simulated by using an updated mesh that tracks the moving coil position; the moving heat source within the workpiece material is derived from the magnetic field. The heat equation is then solved to obtain the temperature field created by the heat source. The procedure has been applied to calculate the temperature distributions in 1080 carbon steel cylinders during induction heating. The calculations have been validated by comparison with analytical solutions for the temperature distribution obtained using Green’s function methods. Finally, the temperature, residual stress, and microstructure distributions in quenched 1080 steel cylinders have been obtained using the finite-element procedure. Quenching of the heated cylinders, by both a moving cooling ring and a stationary liquid bath, has been analyzed. The finite-element procedure presented incorporates temperature-dependent material properties, phase transformations occurring in the 1080 steel, the change in magnetic permeability of the 1080 steel at the Curie temperature, and an elastoplastic stress model based on a mixed hardening rule. The simulation results demonstrate that the finite-element procedure could be applied to a variety of moving induction heat treatment problems to determine the residual stress and microstructure distributions in the heat-treated component. It also could be used in the design of process parameters and coils.     

200MW汽轮机焊接隔板检查与加固技术

阐述了200MW汽轮机焊接隔板变形这一在国内电站中多次出现的问题,以及由于隔板变形而对机组带来的危害.强调了在隔板发生严重变形时对隔板进行焊接加固的必要性,概述了隔板检查方法,包括隔板表面缺陷、内部缺陷、通流间隙、挠曲变形等的检查,以及隔板加固的工艺要点.     

一种检测电火花加工间隙状态的柔性方法

介绍了一种在数控电火花加工脉冲电源中实现间隙状态检测的柔性方法，具有阈值设置柔性、状态识别准确的特点，巧妙地用一个稳压二极管的钳位作用提高了间隙状态识别的精度，非常适合需经常改变加工参数的加工实验使用。     

风力发电机塔架的涂装

按照设计要求制备用于风力发电机塔架的防腐蚀配套涂料,塔架的筒体内部涂层由环氧树脂聚酰胺富锌底漆和环氧树脂聚酰胺云母氧化铁中涂漆组成,筒体外部涂层由环氧树脂聚酰胺富锌底漆、环氧树脂聚酰胺云母氧化铁中涂漆和丙烯酸脂肪族聚氨酯面漆组成。该涂料体系的防腐涂层可常温固化,厚度达到275μm,防腐蚀寿命可达20年之久,其防腐效果、耐冲击性和耐候性良好。文章同时讨论了涂装工艺过程中易出现的问题及解决办法。     

非叠氮化物气体发生剂的设计与研究

通过正交实验研究了新型非叠氮化物可燃剂PAK与混合氧化剂的燃烧性能 ,找到了适用于汽车安全气囊用的气体发生剂PAK - 2的组成。 60L压力舱实验结果表明 ,PAK - 2气体发生剂达到了国际同类产品的技术要求     

Developmental, Gustatory, and Behavioral Responses of Leafroller Larvae, Choristoneura rosaceana, to Tannic Acid and Glucose

Soluble sugars are essential nutrients generally perceived as phagostimulants to most insects studied. However, tannins are known as digestibility reducers, hence deleterious to caterpillar development, and as deterrents as well. Previous work demonstrated that larvae of the polyphagous oblique-banded leafroller, Choristoneura rosaceana, performed better when reared on a control + 0.5% tannic acid diet than on the standard control diet and that larvae reared on a control + 5% glucose diet had slower development and reduced survival. This study was designed to elucidate the behavioral and neurophysiological components of the larval responses to tannic acid and glucose. C. rosaceana larvae were reared individually from the first to the sixth instar on one of four different artificial diets: (1) control; (2) control + 5% glucose; (3) control + 0.5% tannic acid; (4) control + 5% glucose + 0.5% tannic acid. After 14 days, larvae reared on the control + 5% glucose diet had not developed past the fourth instar, whereas a considerable proportion of larvae reared on the control + 0.5% tannic acid diet had already attained the pupal stage. Insects reared on the control or the control + 5% glucose + 0.5% tannic acid diet had intermediate development, with most larvae in the fifth instar. In addition, once the mid-sixth instar was reached, the feeding preferences to 25 and 300 mM glucose, 25 mM tannic acid, and 25 mM glucose + 25 mM tannic acid over water were assessed in two-choice tests. Feeding affected preference. Control-reared insects preferred feeding on treatments containing glucose and were not deterred by tannic acid. However, larvae that had been exposed to tannic acid during their development were deterred by tannic acid and their glucose discrimination was impaired. The sensitivity to glucose was also examined from neurophysiological recordings by stimulating the sugar-sensitive cell (cell 1) on the lateral styloconic sensillum of the maxillary galea with increasing concentrations of glucose (1, 10, 25, 50, 100, 200, 300, and 500 mM). We also determined whether tannic acid was phagostimulatory, since insects develop relatively quickly on a diet containing this compound, by testing 1 mM tannic acid, 1 mM tannic acid + 300 mM glucose, and 300 mM glucose on the lateral styloconic sensilla. The traces indicated that 1 mM tannic acid was not detected by any of the four chemosensory cells in these sensilla. The combination of tannic acid and glucose produced no spikes from the sugar-sensitive cell, whereas a prominent spike activity resulted with 300 mM glucose. We concluded that, although C. rosaceana larvae develop faster on a tannic acid diet, this compound is not a phagostimulant. The converse is true for glucose; i.e., it stimulates the sugar-sensitive cell in the lateral styloconica in a concentration-dependent fashion. Previous dietary experience changes the sensory and behavioral responses of C. rosaceana to glucose. Our findings imply that not all compounds that are phagostimulatory are necessarily beneficial to an insect's fitness. Therefore, developmental studies should be interpreted in conjunction with behavioral and physiological data.     

柔性分离盘抑制圆柱涡激振动的风洞试验

该文利用附属柔性分离盘对圆柱涡激振动(VIV)控制问题进行了风洞试验研究。针对弹性支撑的圆柱及不同长度柔性分离盘的试验模型,在雷诺数7 500-40 000情况下,测定不同约化速度(3.5-18.7)下的振动瞬态位移。结果表明:柔性分离盘长度(L)/圆柱直径(D)比为0.6、0.8和1三种圆柱的横向无因次均方根振幅远小于单圆柱,涡激振动抑制效果很好,均在77.6%以上,其中L=0.8D的圆柱抑制效果最佳,几乎无振动;而L=1.2D和1.5D的圆柱反而出现振动增强,约4.5%和9%。对比单圆柱的共振区,附属柔性分离盘的圆柱共振区在约化速度上更靠后且范围更大。     

发电机内冷水系统的化学清洗

论述了发电机内冷水系统结垢的原因和进行化学清洗的依据，并介绍了实施化学清洗的系统和工艺     

EFFECT OF MAGNETIZATION OF WATER ON INDUCTION TIME AND GROWTH PERIOD OF NATURAL GAS HYDRATE

The effect of diluted solution's magnetization on induction time and growth period of natural gas hydrate (NGH) has been investigated in quiescent reaction system at pressure of 4.5 MPa and temperature of 274 K with SDS as surfactant, by using volume fixed and pressure falling method. Experimental results show that magnetization will have effect on the induction time of NGH. After magnetization with magnetic field intensity of 0.33 T, the induction time of NGH has been reduced to 47 min (average) from 99 min (average) in which there is no magnetization. On the other hand, the induction time has been prolonged after magnetization of the diluted solution with magnetic field intensity of 0.05 T, 0.11 T, 0.22 T, 0.44 T. Especially with magnetic field intensity of 0.11 T, the induction time had even been prolonged to 431 min (average). The effect of magnetization on the growth period of NGH has not been found at the experimental condition.