Rolling contact fatigue behavior of sintered and hardened steels

Powder-metal-processed bearings and gears are finding increasing application because of their economical and technical advantages. The residual pores from the sintering operatives act as lubricant pockets and dampen sound and vibration. However, porosity also decreases the mechanical strength and reduces the life of components fabricated by powder processing relative to similar wrought components. The rolling contact fatigue behavior of sintered and heat treated steel rollers was investigated using a fatigue test machine designed and fabricated for that purpose. The powder-metal-processed and the wrought steel rollers that were tested had similar composition and hardness and were mated against wrought steel rollers of high hardness. The contact stress versus number of cycles to failure data showed that the wrought steel had a very high endurance limit under rolling contact fatigue compared to the sintered steels investigated. Rolling contact fatigue behavior was found to depend on the porosity present in the material. Large surface peeling failures and pitting type fatigue failures were observed in the sintered and hardened steels, while only pitting type failures were observed in the wrought steels     

Effect of crack-growth mechanism on the prediction of fracture load of adhesive joints

This paper presents observations regarding the cracking behavior of tensile-loaded structural adhesive joints. Experiments showed that fracture occurred by the development and propagation of a damage zone, rather than a single, sharp crack, and that the presence of the adhesive spew fillet did not affect the fracture load of the adhesive joints studied. For joints bonded with the mineral-filled epoxy Cybond 4523GB (American Cyanamid), there was approximately 5 mm of subcritical crack propagation prior to final fracture. Fracture-load predictions based on the initial uncracked geometry made in previous papers were unaffected by this small change in geometry. For joints bonded with the rubber-toughened epoxy Permabond ESP 310, approximately 50 mm of subcritical crack propagation was observed. It was again found that predictions made in previous papers on the basis of the initial geometry gave a good estimate of the final fracture load even though this subcritical crack propagation significantly altered the geometry, and thus the applied energy release rates. The effect of shear deformations of the adherends was also investigated, and it was found that shear deformations could be neglected in engineering calculations for joints subject to remote tensile loading.     

大规模集成电路浮栅ROM器件总剂量辐射效应

提出了一种大规模集成电路总剂量效应测试方法:在监测器件和电路功能参数的同时,监测器件功耗电流的变化情况,分析数据错误和器件功耗电流与辐射总剂量的关系.根据该方法利用60Co γ射线进行了浮栅ROM集成电路(AT29C256)总剂量辐照实验,研究了功耗电流和出错数量在不同γ射线剂量率辐照下的总剂量效应,以及参数失效与功能失效时间随辐射剂量率的变化关系,并利用外推实验技术预估了电路在空间低剂量率环境下的失效时间.     

胜利油田污水储罐腐蚀防护方法评价

对胜利油田纯粱采油厂A3钢制生产污水（水温约60℃）储罐使用寿命过低的原因进行了实验考察。水质分析数据表明氯离子浓度高（45-48gm）是污水腐蚀性强的主要因素。A3钢在60℃污水中的腐蚀速率，由极化曲线数据计算的值大大高于失重法测定值，敞开系统中失重法测定值又高于密闭系统中测定值，挂片上出现蚀孔，说明储罐中A3钢发生了氧存在下氟离子引起的局部腐蚀（孔蚀）。元素分析结果表明．储罐阴极保护所用的牺牲阳极铝材含铁等元素量超标。牺牲阳极密封不良，在实验污水中7天后电流效率仅为2．92％，失去阴极保护能力。处于实验污水环境中的有涂层保护的A3钢．14天后出现腐蚀极化电流，表明涂层已失去完整性。要提高该采油厂及胜利油田其他采油厂污水储罐的使用寿命，必须改用合格的牺牲阳极和保护涂层材料。图3表2参7。     

三峡工地高压供电线路故障判断方法的探讨

高压供电设备故障特别是输电线路的高压接地故障对工地的影响是相当大的。由于接地故障为隐性故障，没有明显的物理现象，且若是长期接地可能会发展成较为严重的两相或三相短路故障，使系统解列运行直至崩溃；由于工地流动人员较多，还易造成电击事故。利用高压一相接地时在线路中产生零序电压这一特性来迅速判断和切除接地的用电设备，可以保证各项施工的顺利进行。     

双头螺栓失效分析

与汽车电机装配在一起的双头螺栓在拧紧后不久便发生断裂。采用扫描电镜、化学分析、金相检验等方法对失效件进行了检测，同时又进行了氢脆试验验证。结果表明，螺栓在进行表面酸洗及电镀时，氢向金属内部扩散和富集，当氢浓度达到一定临界值后，促使氢致裂纹的产生和扩展。在外应力的作用下，即出现氢脆现象导致螺栓断裂。     

有杆泵抽油系统可靠性分析

抽油机井有杆果采油装置检泵故障数据的特点在于相邻两次检泵间隔之间的时间并非总是来自同一总体，可能有某种趋势的变化。通过对故障数据的趋势性检验，可验证其对某一随机过程模型的适应性，从而判定某一口井或某一批工况大致相同油井的运行可靠性，实现对生产井运行可靠性的定量评估。还通过实例说明了有杆泵抽油系统检泵故障数据的可靠性分析方法。     

复合材料压缩破坏模式的缺陷敏感性

本文基于弹塑性分叉理论研究单向纤维增强复合材料的压缩破坏模式和压缩强度对缺陷的敏感性问题。对于常见复合材料,所得结论是:无缺陷或者小缺陷情况的破坏模式为倾斜破坏带;大缺陷情况的破坏模式为水平破坏带;形成水平破坏带的压力值小于形成倾斜破坏带的压力。     

硅压力传感器的可靠性测试

硅压力传感器的可靠性测试技术研究受到了国内外的重视，对它的测试项目及其加速寿命测试方法进行了综述。     

在役油气管道安全评定软件

PSAforWindows是运行在Windows系统下的油气管道安全评定软件。该软件既可以用于在开挖中发现的管道局部缺陷的剩余强度的精确评定 ,又可以用于腐蚀检测之后对管道全线的安全评定与剩余寿命预测。软件中采用了非线性有限元分析、失效评定图和概率性的评定方法等最新成果。介绍该软件的结构、模块、软件特点、主要功能和操作界面