铸造Al-Si合金中Sr与B间反应产物的研究

通过观察不同Sr,B含量时Al-Si合金中枝晶α和共晶Si形态与大小的变化，考察了Sr,B间的交互作用，采用X射线能谱仪对反应产物进行了分析。研究表明反应产物呈现两种不同类型：当Sr含量在0.025-0.030,B含量在0.028-0.036（质量分数，％）范围内时，二者间交互作用形成细小的SrB6化合物颗粒相，数量很少，存在于枝晶α中心；但当合金中Sr和B含量高于此范围时，形成Sr,B原子比接近3：4的Sr-B化合物，颗粒尺寸大、数量较多，且大多出现在共晶区。Sr-B化合物的形成消耗了大量的Sr和B,削弱了二元素的变质效果，导致了Sr,B间的互毒化行为。该化合物的形成为Sr,B间互毒化机理提供了直接证据。     

TIG焊和PAW焊中活性剂对焊缝熔深的影响

针对常规TIG焊生产效率低、熔深小等问题，研究了TIG焊和PAW焊中应用活性剂对焊缝熔深的影响。结果表明，应用活性剂后，在同样的参数下，同传统TIG相比，活性剂能够大幅度提高不锈钢、铝合金和钛合金的焊缝熔深。对于PAW焊，熔深也有增加，但是增加的幅度不如TIG效果明显，但对焊缝成形有很好的改善。同时，活性剂对铝合金焊接背面能够起到保护作用。对于钛合金，活性剂除了增加焊缝的熔深外，还能够大幅度地消减焊缝产生的气孔。     

Prediction and verification of melting front in GTA weld pool of full-penetration

A thermal conduction model is applied to speed up the numerical analysis of the temperature distribution and the weld pool geometry of full penetration in gas tungsten arc （GTA） welding. With considering both top and bottom flee surface deformation of full-penetrated weld pool, three-dimensional weld pool with melting front and solidification front is predicted. Welding experiments are conducted to measure the melting front curves at the top surface and the longitudinal section of the weld. It shows that the predicted and measured results are in good agreement.     

单电源双面电弧焊接工艺实验研究

双面电弧焊接工艺（DSAW）是近几年新出现的一种焊接方法，它可以有效地增大焊缝溶深、提高焊接速度、节约能源消耗、降低焊接变形。本文对单电源DSAW工艺进行了实验研究，分析了双弧作用下焊缝熔深的变化规律，对双面电弧的收缩现象进行了观察，探讨了单电源DSAW工艺增大焊缝溶深的机理。     

Effects of blasting parameters on removability of residual grit

This article shows the quantitative evaluation of the residual grit on a blasted substrate, and the removability of the residual grit is examined. Carbon steel plates were blasted by white alumina grit with mean diameters of 338 to 1106 μm. The velocity and the number of grit particles were measured during blasting. The residual grit was removed from a substrate surface by the dissolution of the blasted substrate surface. A mixed acid solution was used as the dissolution solution. The residual grit weight was 7 to 17 g/m². The amount of the residual grit and the penetration depth of the embedded grit increased with increasing grit size. The penetration depth was 5 to 9% of the mean diameter of the grit. The residual grit weight and the penetration depth increased with the increase of the momentum of the grit particle. This article was originally published inBuilding on 100 Years of Success, Proceedings of the 2006 International Thermal Spray Conference (Seattle, WA), May 15–18, 2006, B.R. Marple, M.M. Hyland, Y.-Ch. Lau, R.S. Lima, and J. Voyer, Ed., ASM International, Materials Park, OH, 2006.     

The integrated intelligent system for welding seam error and penetration depth identification

A integrated intelligent system for seam tracking and penetration control is given. The system received information of welding seam error and penetration depth from only one sensor, then, it realized seam tracking and penetration control simultaneously. This paper introduces constitution of the system, methods of information recognition, design of the neuralfuzzy controller and results practically.     

腐蚀磨损中几种测量纯机械磨损分量方法的比较

研究了腐蚀磨损交互作用量中纯机械磨损分量的测量方法,采用暂态腐蚀磨损试验机,并将试样分别置于单纯的蒸馏水中,或置于蒸馏水后同时加以阴极保护或添加缓蚀剂的三种条件下进行测量,并用空气中的磨损量作对比。3种方法得到的纯机械磨损量和摩擦系数接近,可作为腐蚀磨损交互作用中各分量的计算,但在蒸馏水中因纯铁和1045钢有腐蚀仍不宜使用。     

Penetration treatment of plasma-sprayed ZrO2 coating by liquid Mn alloys

The penetration phenomena of liquid manganese (Mn) alloy into porous ZrO₂ (8 vvt % Y₂O₃) coating plasma sprayed on SS400 steel substrate was studied by heating in a vacuum atmosphere. The improvement in mechanical properties of the coating by heat treatment with liquid Mn alloys was examined. Liquid Mn alloys, such as Mn-Cu, Mn-Sn, and Mn-In, rapidly penetrated the coating and formed a chemical bond between the coating and the substrate. The densification of the ZrO₂ coating occurred when ZrO₂ particles were sintered with liquid Mn alloys that penetrated the porous coating. The dense coating was free of porosity, and its hardness increased after heat treatment with Mn alloys, compared with assprayed ZrO₂ coating. Moreover, the fracture toughness of the coating reached the same levels as those of sintered yttria-stabilized PSZ.     

倾转旋翼机飞控系统的变精度粗糙集-OMELM故障诊断方法

结合变精度粗糙集(VPRS)和优化极限学习机(OMELM)诊断算法的优点,将变精度粗糙集引入OMELM中,提出变精度粗糙集-OMELM故障诊断方法,用于诊断倾转旋翼机过渡模式下飞控系统的故障。首先根据采集的倾转旋翼机多故障输出信号的数据特点,提出一种属性约简算法,定义了一种新的变精度粗熵;然后从信息论互信息增量的角度定义属性重要性,构造OMELM分类器并对约简后的属性特征进行故障多分类;最后以XV-15进行验证,结果表明所提出的方法平均辨识率高、诊断时间短。     

KICA模式匹配的动态过程监控与故障诊断方法

针对复杂化工过程具有的非线性、非高斯性和动态特征,提出了基于核独立成分分析(KICA)的模式匹配方法,用于动态过程监控和诊断。首先,利用滑动窗建立基准集与测试集的KICA模型,提取各自的核独立元:其次,融合余弦函数绝对值度量和距离度量,提出新的不相似度监控指标,识别训练与测试操作期间的相似模式,进行故障检测:最后,基于两类数据的核子空间之间的差异子空间,获得每个过程变量方向与该差异子空间之间的互信息,并定义新的非线性非高斯贡献度指标,进行故障诊断。基于污水处理过程的仿真结果表明,与主成分分析不相似度因子的方法、标准的独立成分分析(ICA)统计指标方法及标准的ICA T~2/SPE指标融合的贡献度方法相比,本文提出的方法具有更好的检测能力与故障诊断效果。