New Stress-Based Fatigue Life Models for Ball and Roller Bearings

New stress-based life models are introduced to define “dynamic stress capacity” in rolling bearings for the first time. The generalized stress capacity equations are formulated, for both point and line contacts, in terms of distinct geometrical and materials parameters while the empirical constants are now material independent. Life equations are first developed for individual rolling element to race contacts and then statistically combined to estimate lives of both races, rolling elements, and, finally, the whole bearings for both ball and roller bearings. An estimate of the empirical constant for the ball bearing equation is derived by regression analysis of available experimental data. The applicable constant for roller bearings is then derived by relating the ball and roller bearing constants to the fundamental subsurface fatigue hypothesis applicable to both point and line contacts. For AISI 52100 bearing steel at room temperature, life predictions with the new stress-based equations are in complete agreement with those currently provided by widely used load-based formulations, where the empirical constant contains the elastic properties of AISI 52100 bearing steel. In addition to these life equations based on the magnitude and depth of maximum orthogonal subsurface shear stress and the volume of material stressed, a new model that eliminates life dependence on the depth of maximum orthogonal shear stress and relates life to only the subsurface maximum shear stress and the stressed volume is presented. Though the predicted life estimates with the currently used and newly introduced life models are comparable in the contact stress range of 2 to 3 GPa, the new model provides significantly higher lives at low contact stresses.     

分段压裂可降解涂层球座密封设计

针对分段压裂可降解球座在井下环境中易自行降解使密封时间较短的问题,基于发明问题解决理论(TRIZ)技术冲突解决原理提出一种涂层球座锥面的创新设想,采用热喷涂工艺在可降解球座锥面制备耐降解金属涂层;应用Pro/E软件建立可降解球及球座相接触的三维几何模型,应用ANSYS软件对可降解涂层球座进行有限元仿真分析,并对可降解球座涂层锥面进行承压性能试验。仿真结果表明:可降解球的接触应力集中区域主要位于球座接触密封的涂层锥面,在接触面上的接触应力最大,最大应力值为205 MPa,并向两侧递减。试验结果表明:可降解球与球座涂层锥面可形成良好的密封系统,并且具备50 MPa承压性能。     

表面织构对浮环轴承环速比影响的实验研究

为提升浮环轴承在高速重载场合下的性能,在浮环轴承内表面制备表面织构,通过试验研究在不同载荷和转速下表面织构对浮环轴承环速比的影响,并与无织构浮环轴承进行比较。结果表明:无织构浮环轴承在载荷增大时环速比随主轴转速的增大而下降,而织构浮环轴承的环速比大于相同工况下的无织构浮环轴承,且环速比不会随载荷的增加而显著下降;织构使得浮环轴承的承载能力显著提升,能使浮环能在低主轴转速时开始启动,因而提升了浮环轴承在高速重载场合工下的工作性能。     

硅胶表面罗丹明B分子印迹聚合物的制备及其性能研究

以表面接枝乙烯基的硅胶为载体,罗丹明B为模板分子,丙烯酰胺为功能单体,乙二醇二甲基丙烯酸酯为交联剂,制备了表面印迹聚合物微球。通过静态吸附对吸附性能进行分析。结果表明,该印迹聚合物对模板分子具有特异吸附性能,并将其应用于固相萃取,测得罗丹明B的加标回收率为94.4%~101.2%,相对标准偏差(n=3)的范围为2.4%~3.4%。     

阴极电泳漆槽液MEQ值的容量法检测

介绍了乙醇法测阴极电泳漆槽液MEQ值的方法。用乙醇对阴极电泳漆槽液进行溶解,通过人工滴定法记录氢氧化钠标准溶液的用量,得到槽液p H与氢氧化钠消耗量的函数。利用相关软件绘图并进行数据处理,再根据公式便可计算出槽液MEQ值。此外还对四氢呋喃法和乙醇法测MEQ值的准确性和难易程度等进行了比较。     

甘油浓度对高压腐蚀箔的性能影响

甘油作为缓蚀剂对铝电解电容器阳极腐蚀铝箔孔洞的生长有显著的抑制效果,随甘油浓度增加,孔洞长度和数目减少,孔洞均匀性明显改善,腐蚀箔的比电容先增大后减少。当甘油浓度为0.5 g/L时腐蚀箔的比电容达到最大值0.776μF/cm2。     

天然气长输管道末段压力变化研究

阐述了长输管道末段的基本功能,并对长输管道末段的储气能力对管道末段长度以及压力变化的影响进行了论述,包括储气初期与储气终了末段管道压力变化、副管添加进行了研究,研究采用了建模计算、假设、迭代、校核等方法。     

合成氨系统污水装置处理能力的影响因素

分析了影响合成氨系统污水装置处理能力的因素,并提出了整改措施,通过技术改造后污水装置的处理能力大为提升。