圆坯连铸GCr15SiMn的成分偏析和接触疲劳寿命研究

利用金属原位分析技术和钻孔化学分析方法对高淬透性轴承钢GCr15SiMn的Φ450 mm连铸圆坯和Φ130 mm圆钢的C、Si、Mn、Cr元素横截面的分布情况进行分析。采用推力片式接触疲劳试验机进行了材料的接触疲劳寿命测试。结果表明：GCr15SiMn连铸圆坯C元素的偏析倾向较大,易产生中心正偏析,而Cr、Si、Mn元素的偏析倾向较小。通过采取稳定低过热度浇铸、三段强电磁搅拌等措施,铸坯的中心碳偏析得以改善。采用(1240±20)℃×5 h高温扩散、初轧首道次变形量≥90 mm大变形轧制的Φ130 mm圆钢的碳偏析可以得到进一步的改善,试验钢在5.3GPa高应力负载下的接触疲劳额定寿命L₁₀达到3.58×10⁶次,接近电渣重熔钢的水平。     

高校知识产权保护问题探析

知识产权保护是高校科技发展之本，可以激励科技创新，促进科技成果商品化、产业化。本文分析了当前高校知识产权保护工作中存在的一些问题，针对性地提出了加强高校知识产权保护的措施。     

饰品金合金微量添加元素研究现状

从提高强度、防止氧化、提高铸造性能以及细化晶粒几个方面综述了饰品金合金中微量添加元素的一些研究现状。对不同微量添加元素对饰品金合金性能的影响、相应的副作用,作用机理以及加入量的确定等方面进行了综合评述。并对饰品金合金微量添加元素的发展进行了展望。     

A novel arc welding inverter with unit power factor based on DSP control

A novel inverter power source is developed characterized with constant output current and unit power factor input. Digital signal processor （ DSP ） is used to realize power factor correction and control of back-stage inverter bridge of the arc welding inverter. The fore-stage adopts double closed loop proportion and integration （PI） rectifier technique and the back- stage adopts digital pulse width modulation （ PWM） technique. Simulated waves can be obtained in Matlab/Simulink and validated by experiments. Experiments of the prototype showed that the total harmonic distortion （THD） can be controlled within 10% and the power factor is approximate to 1.     

复吹转炉“留渣 双渣”脱磷工艺试验

摘要：在国内某转炉钢厂采用“留渣 双渣”工艺技术进行脱磷工艺试验。结果表明：随着转炉前期脱磷率不断升高,终点脱磷率不断提高。铁水硅含量对前期脱磷率的影响最大。根据铁水成分,在冶炼前期适当降低供氧强度、降低气固氧比、加入适量石灰及烧结矿,均有利于前期脱磷率的提高。在一倒时每吨钢液加入4~8kg石灰,不影响出钢温度,可提高一倒-终点阶段脱磷率,同时可提高终点脱磷率。从终点的控制效果可知,终点炉渣碱度应保持不小于3.0,炉渣中FeO质量分数在16%~20%,并适当降低终点出钢温度在1610~1630℃,有利于终点脱磷率的提高。通过加强熔池搅拌,促进钢渣反应趋于平衡,有利于终点磷分配比提高,从而可进一步提高终点脱磷率。     

Thermal stability behaviors of Cr(N,O)/CrN double-layered coatings by TGA/DTA analysis

In this study, Cr(N,O)/CrN double-layered coatings were synthesized using the cathodic arc deposition (CAD) process. CrN film was first deposited onto a substrate as an interlayer to ensure better adhesion, and Cr(N,O) film was subsequently deposited on top of the CrN layer as the surface layer. Variation in the Cr(N,O) coating composition was achieved through changing the O₂/N₂ flow ratio during the last stage of processing. Phase structure, chemical composition, and morphology of the resulting coatings were analyzed and observed using the X-ray diffractometer, Auger electron spectrometer and SEM. In addition, oxidation behavior of the coatings was investigated using TGA/DTA methods. The tests were carried out by increasing temperature up to 1000 °C in ambient air. With the introduction of oxygen gas during the CAD process, a superficial layer was produced in the Cr(N,O) constituent containing CrN and Cr₂O₃ phases. The formation of the oxide phase attributed to the reaction of chromium and oxygen was more favorable than that of chromium and nitrogen. The results also showed that Cr(N,O)/CrN double-layered coatings exhibited superior oxidation resistance at elevated temperature than that of CrN single-layer coated specimen (870 °C vs. 750 °C).     

焊接与切割设备的使用与维修(三)——电弧焊机的使用须知和交流弧焊机的安装使用与维修

讲述了电焊机使用中应注意的事项,介绍了交流弧焊机的特点和弧焊变压器的分类。从交流弧焊机的安装地点及环境,动力线、开关、熔断器和焊接电缆的选择等方面详述了焊机的正确安装是保证焊机正常使用、保证安全及节约能源的重要条件。     

矢功率谱与RBF网络结合在旋转机械故障诊断中的应用

与传统功率谱相比,矢功率谱融合了多通道的能量信息,反映的信息更全面.径向基函数网络具有良好的推广能力和分类能力.基于此,本文结合矢功率谱和径向基函数网络,提出了一种新的故障识别方法,该方法以矢功率谱为特征向量,径向基函数网络为分类器.并以转子裂纹、转子不对中、油膜涡动为例进行实验研究,实验结果表明,该方法是有效的.     

中国蠕墨铸铁40年

含有蠕虫状石墨的铸铁作为正式的工程材料来研究和应用，我国与国外同期开始，而投入工业应用则早于国外。早在20世纪60-80年代，我国对它就作了广泛深入的试验研究。据不完全了解，迄今，我国在不同场合已发表了600多篇文献，其中研究过十种生产方法，并研究了三十余种蠕化剂，提出了获得蠕虫状石墨的蠕化剂临界加入量计算式和蠕化处理后的“浮渣”形成机理；在铸造性能、金相组织、机械-物理性能和某些使用性能、铸件加工的工艺特性以及它们之间相互关系等方面的研究趋于基本完善，并制订了蠕铁金相和牌号的部级标准；在蠕铁一次结晶理论方面的研究仍处于百花齐放状态；蠕铁通过各种热处理和合金化可进一步提高性能，扩大其应用范围；在交通运输及内燃机零件、矿山和冶金用品以及在交变热载荷下工作的铸件、机械制造及液压件类铸件、轻工及纺织机械铸件、军工产品等等领域内生产或试生产着数百种蠕铁件，单件重量最大达38t，最小约1kg，年产量约有20万t，其中绝大多数采用冲天炉熔炼的不经预处理的铁液来制取，少数采用电炉、冲天炉-电炉或高炉-电炉双联熔炼：列举了蠕铁的典型应用实例；但在蠕铁炉前快速检验和蠕铁件显微组织无损检验的较精确的手段方面仍是薄弱环节；提出了今后应加强的工作；总的看来，我国蠕铁的研究、生产和应用水平不亚于国外，一些方面还处于领先地位。正文共约43000字．参考文献329篇，表5个。     

An experimental evaluation of the effects of ripple current generated by the power conditioning stage on a proton exchange membrane fuel cell stack

In this article, an impedance model of the proton exchange membrane fuel cell stack (PEMFCS) is proposed. The proposed study employs an equivalent circuit of the PEMFCS derived by the frequency response analysis technique. An equivalent circuit for the PEMFCS is developed to evaluate the effects of ripple currents generated by the power-conditioning unit. The calculated results are then verified by means of experiments using a commercially available PEMFCS. The relationship between ripple current and fuel cell performance, such as power loss and fuel consumption, is investigated. Experimental results show that the ripple current can contribute up to a 6% reduction in the available output power. This paper was presented at the Fuel Cells: Materials, Processing, and Manufacturing Technologies Symposium sponsored by the Energy/Utilities Industrial Sector & Ground Transportation Industrial Sector and the Specialty Materials Critical Technologies Sector at the ASM International Materials Solutions Conference, October 13–15, 2003, in Pittsburgh, PA. The symposium was organized by P. Singh, Pacific Northwest National Laboratory, S.C. Deevi, Philip Morris USA, T. Armstrong, Oak Ridge National Laboratory, and T. Dubois, U.S. Army CECOM.