五轴开放式数控系统用户界面的研究

介绍了一种以基于DSP的五轴运动控制卡作为运动驱动与算法控制部件的数控系统用户界面。该界面运用VisualC 6．0语言，采用模块化结构方法设计而成。详细论述了功能模块的划分以及典型功能模块的实现。     

基于COM技术的开放式数控系统研究

为了实现在较高层次上满足数控系统开放性的要求，笔者基于COM技术对数控系统开发进行研究。首先，结合开放式数控系统的特点，笔者建立了开放式数控系统应用层、功能层和设备层三层体系结构，使得对某一层的修改无需涉及其他层的变更，便于系统的开发、维护；另外，基于COM技术语言无关性、接口规范化、模块化程度高等特点，笔者将数控系统的功能模型划分为：人机交互界面、输入数据预处理、刀补预处理、插补运算、轴伺服控制、运动控制、PLC等组件，各组件以插件的方式构成的数控系统，满足开放式数控系统的可互换性，可扩展性，可重构性等要求。最后，利用COM技术实现插补组件为例，验证了COM技术实现开放式数控系统的优越性。     

数控铣镗床滑枕下垂补偿系统

提出了可行的数控落地铣镗床下垂补偿方案，使数控机床滑枕伸出时由于自重弯曲产生的精度误差得以修正。     

钢制焊接管件制作放样下料新方法浅析

本文介绍了一种综合利用Auto CAD、Excel软件及数控切割技术对管件进行放样下料的新方法,可有效改进钢制管件传统的放样下料工艺之不足,提高管件下料及组对成品的精度,从而提高管件制造的质量和效率,具有较高的实用价值。     

一种基于RTLinux 的五自由度开放式并联激光加工数控系统

研究了一种基于RTLinux 的五自由度开放式并联激光加工数控系统,系统中嵌入了三分支五自由度构 型的位置正反解模型,解决了特定位置多解的问题．插补过程应用了S 曲线加减速控制和小线段插补结合的算法． 同时,在数控系统中增加了工艺控制模块,实现了激光功率、离焦量等激光加工工艺参数的调整功能．     

Strategic advantages of interoperability for global manufacturing using CNC technology

In the domain of manufacturing, computer numerically controllers (CNC) technology is a major contributor to the production capacity of the enterprises. The advances in CNC technology coupled with enhancements in computing systems have provided the basis to re-examine the way in which computer-aided systems (CAx) can be used to enable global manufacturing. Interoperability of the various components of the CAx chain is therefore a major prerequisite for manufacturing enterprises for becoming strategically agile and consequently globally competitive. Being interoperable, resources can be utilized interchangeably in a plug-and-produce manner. Over the last 8 years the eminence of a STEP standard for machining entitled STEP-NC (numerical control) has become a well-known vehicle for research to improve the level of information availability at the CNC machine tool. In this paper, the authors introduce the background to the evolution of CNC manufacturing over the last 50 years and the current standards available for programming. A review of the literature in interoperable CNC manufacturing is then provided relating to milling, turn–mill and other NC processes. The major part of the paper provides a strategic view of how interoperability can be implemented across the CAx chain with a range of standards used to regulate the flow of information. Finally, the paper outlines the advantages and major issues for future developments in interoperability, identifying future key requirements and limiting factors.     

四元数五轴联动插补算法的研究

在深入分析五轴数控系统的运动机构配置的基础上,针对传统的基于矩阵或欧拉角的插补算法在旋转空间难以解决线性插值和加工要求等问题, 设计一种基于四元数五轴联动的插补算法,不仅简化了插补计算量,同时能够使刀具从一点平稳的运动到另一点,而且插补的轨迹更光滑连续.文章引入四元数理论,重点研究了四元数在构造数学模型和运动变换中的应用,并在Matlab中成功的进行了仿真.实验结果表明了该算法的可行性和可靠性.     

数控机床操控器人机界面优化设计研究

目的控制器和显示器共同组成数控机床控制面板的整体界面,是机床接受与执行命令的交互平台。从人机交互角度,聚焦于控制器的界面布局进行优化设计。方法基于人机工程学理论的优化流程,采用现场访谈、现场观察等方法,将人机工程学的理论转化为具体考核指标。结论从人机工程学的研究角度出发,结合工业设计、用户体验设计学等内容,从功能区域分区、操纵器色彩设计等方面优化数控机床控制器的界面,提高系统整体效能及使用者满意度,为数控机床系统开发设计提供参考。     

预弯对铝合金管材内高压成形缺陷与尺寸精度的影响

铝合金异形截面管件是实现汽车结构轻量化的有效途径之一,其成形工艺是先将铝合金管材经过数控弯曲获得轴线形状,然后进行内高压成形。弯曲产生的回弹、截面畸变及起皱等缺陷会影响后续内高压成形的质量。本工作通过建立管材塑性弯曲的理论模型和材料模型,计算任意弯曲角度的卸载回弹量,在弯曲过程考虑回弹量补偿,有效避免了内高压成形时的咬边缺陷。通过改善芯轴条件,使用带有一个芯球的芯轴,使截面不圆度由7.55%降低至1.43%,避免了弯曲件在内高压成形时发生破裂。同时对弯曲产生皱纹的管件进行内高压成形,证实了内高压成形过程不能够消除管件在弯曲过程形成的起皱。通过工艺实验研制出6063铝合金异形截面管件,获得了无缺陷的成形件。对47个内高压成形件进行尺寸精度测量,最大尺寸偏差为1.08mm(1.63%),尺寸和精度符合设计要求。     

A geometrical approach to computer-aided process planning for computer-controlled machine tools

This paper documents part of a research program which has been under way at the CIM Centre at Swinburne University of Technology since 1989. The purpose of the research program was to develop an open-architecture machine tool control system and then to see how that system could be used to change the distribution of traditional manufacturing design, planning and control functions. This paper examines one part of that research program and focuses on a methodology which could prove to be useful in the machine tool selection, cutter selection and cutter path generation phases of process planning for cutting operations on workpieces in computer-controlled machine tools.It is suggested that a configuration space transform be used for each cutter/machine tool combination to find the volume that the combination could remove from the uncut workpiece without removing any of the material that will form the final workpiece. A method of comparing these volumes from different combinations is then outlined. The output of this method is a reasonable sequence of machine tools and cutters. Path planning can then be carried out for each of the chosen combinations using a method similar to the one used to find the possible volume to be removed.Possible implementation techniques, and their limitations on existing computer hardware, are discussed and the most promising of these are identified, based upon some properties of configuration space transforms.