高铝高炉渣系的熔化特性

 为了掌握高Al₂O₃条件下(w(Al₂O₃)为15%以上)高炉渣系的熔化特性,利用差式扫描量热仪分析了不同w(MgO)/w(Al₂O₃)、碱度(R)以及w(Al₂O₃)对高铝高炉渣的熔化温度及熔化热的影响。试验结果表明,炉渣熔化开始温度为1 248～1 291 ℃、熔化结束温度为1 432～1 485 ℃、熔化热为137～211 J/g;当w(Al₂O₃)=15%、高w(MgO)/w(Al₂O₃)时,发生了共晶逆反应,导致高炉炉渣熔化开始温度逐渐降低,但由于高炉炉渣的液相线温度基本未变,所以炉渣熔化结束温度基本未发生改变;w(Al₂O₃)为20%时,随着w(MgO)/w(Al₂O₃)的增加,炉渣中易生成熔点较高的镁铝尖晶石,导致高炉炉渣熔化开始温度逐渐增大,与此同时,炉渣液相线温度逐渐降低,导致炉渣熔化结束温度逐渐降低;随着碱度R的增加,高炉炉渣中生成了具有高熔点的化合物、炉渣的液相线温度升高,使得高炉炉渣的熔化开始温度逐渐增加、炉渣熔化结束温度逐渐升高;随着w(Al₂O₃)的增加,发生了共晶逆反应,故炉渣的熔化开始温度逐渐降低,而随着w(Al₂O₃)的增加,炉渣中键能较大的Al—O键增多,需要在更高温度下才能实现炉渣的最终熔化,即熔化结束温度逐渐增加;随着w(MgO)/w(Al₂O₃)、R以及w(Al₂O₃)的增加,炉渣熔化热逐渐增多。分析认为,随着R的增加,炉渣中有高熔点化合物的生成,熔化热增加;随着炉渣中w(Al₂O₃)的增加,炉渣中Al—O键增多,解聚破坏熔渣结构消耗的热量增多;而随着w(MgO)/w(Al₂O₃)增加,高熔点化合物的生成或熔化开始温度降低,造成熔化热增加。     

扫描速度对硼铸铁气缸套表面钨极氩弧硬化效果的影响

研究了钨极氩弧扫描速度对硼铸铁表面硬化效果的影响规律。结果表明：扫描速度增加,硬化层宽度、深度减小,而硬度提高,裂纹率增大；硬化层硬度沿层深的分布是从表及里由高而低,在过渡区下降缓慢；沿层宽的分布是层中心最高,向两侧逐渐降低,直至硼铸铁基体达到最低值；在保证不出现裂纹的条件下,硬化层表面的最高硬度值可达61．4HRC,硬化层最高显微硬度值可达1156．4HV0．1；硼铸铁材料采用氩弧热源淬火时,淬硬层与基体之间过渡区明显,硬化区组织为莱氏体,过渡区为马氏体、残余奥氏体和少量石墨。     

Zr对Cu—Zn—Al形状记忆合金相变的影响

采用示差扫描热分析(DSC)、X射线衍射及透射电镜,研究了Zr对Cu-Zn-Al合金高温相变、马氏体正逆转变以及形状记忆效应的影响。结果表明,添加Zr0.35wt-％时,能有效地抑制α,γ相析出,促进β_2→DO_3→18RM转变。(M_s-M_f)及(A_s-A_f)温度区间较窄,马氏体相变激活能最低,马氏体变体间界面的可动性好,形状记忆效应最佳。     

Investigation on gradient material fabrication with electron beam melting based on scanning track control

A new electron beam control system was developed in a general vacuum electron beam machine by assembling with industrial control computer, programmable logic control （PLC）, deflection coil, data acquisition card, power amplifier, etc. In this control system, scanning track and energy distribution of electron beam could be edited off-line, real-time adjusted and controlled on-line. Ti-Mo gradient material （GM） with high temperature resistant was fabricated using the technology of electron beam melting. The melting processes include three steps, such as preheating, melting, and homogenizing. The results show that the GM prepared by melting technology has fine appearance, and it has good integrated interface with the Ti alloy. Mo and Ti elements are gradually distributed in the inter.face of the gradient material. The microstructure close to the Ti alloy base metal is α ＋ β basket-waver grain, and the microstructure close to the GM is a single phase of β solid solution.     

A novel method for high-resolution imaging of coating distribution within a rough-textured plywood surface

A new method was developed which enabled us to obtain high-resolution images of the distribution of an oil-borne stain in a saw-textured plywood surface. The method involved treating 90 μm thick plywood sections, which had been cut transversely through the wood-coating interface using a sliding microtome, with osmium tetroxide (OsO₄) prior to examination with a field-emission scanning electron microscope (FE-SEM) operating in backscattered electron imaging (BEI) mode. The combination of OsO₄ staining and use of FE-SEM-BEI afforded excellent contrast differentiation between the coating and wood cell walls, revealing coating penetration into even nano-size cell wall cracks and delaminations formed during band-sawing of the plywood. The novel technique described adds a new dimension to probing wood–coating interface.     

Binary blends of polyethers with fatty acids: A thermal characterization of the phase transitions

A series of binary blends of poly(ethylene oxide) (PEO), poly(propylene oxide) (PPO), and polytetrahydrofuran (PTHF), characterized by similar average molecular weights, with selected fatty acids (capric acid, lauric acid, myristic acid, palmitic acid, and stearic acid) were prepared by melt mixing. Differential scanning calorimetry was applied to characterize the phase transitions of melting and crystallization, and a synergistic effect was found to occur for PEO/fatty acid blends, as evidenced by the values of the enthalpy of the phase transition. This effect was probably due to hydrogen bonding between PEO and the fatty (carboxylic) acids, which facilitated the formation of crystalline structures; an analysis of IR spectroscopy data showed a shift in the absorption bands of OH groups. The morphology development of the PEO/carboxylic acid blends, as observed with polarizing light microscopy, could be described as spherulitic growth with spontaneous selection of the lamellar thickness. The textures of the individual fibrils, consisting of stacks of several tens of lamellae corresponding to PPO and PTHF, were less regular than the texture of PEO and showed large macroscopic heterogeneity. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 861–870, 2003     

Modification of phenol–formaldehyde resol resins by lignin,starch, and urea

Lignin‐based chemicals, starch, and urea were used as modifiers for phenol–formaldehyde resol resins. The effects of the addition stage of the modifiers used in the synthesis of the resins and the type of modification reagent on the structures of the resins and their molar masses and reactivities were investigated. The modifications with corn starch and lignin promoted condensation; this was verified by increased molar masses and high ratios of methylene bridges to the sum of free ortho and para aromatic groups with respect to the corresponding reference resin without a modification reagent. The later the modifier was added to the resin condensation mixture, the more methylene bridges were formed with respect to the amounts of free ortho and para aromatic groups. In addition, when urea or wheat starch was added in the later condensation stage, the final condensation also reached high stages. The modifications with lignosulfonate and starch, as well as the early addition of urea, enhanced p–p′ bridge structures. The lowest condensation stage and, therefore, the highest reactivity were found when wheat starch was added with the starting reagents. The curing heat of the wheat‐starch‐modified resins decreased according to the deferred addition point of starch. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 582–588, 2003     

Characterization of the thermal properties of PLA fibers by modulated differential scanning calorimetry

Polylactide (PLA) has been melt spun to produce multifilament continuous yarns. The thermal characteristics of PLA filaments have been investigated using modulated differential scanning calorimetry (MDSC). With MDSC, it is possible to separate the different thermal events and to analyze them more precisely. The influence of hot drawing on thermal properties of PLA filaments has been studied. Hot drawing promotes an increase of glass transition temperature (T_g) and a decrease of heat capacity. The cold crystallization spreads on a larger range of temperature and the peak occurs at a lower temperature. The initial degrees of cristallinity of PLA filaments have been calculated thanks to the reversing and non reversing curves of MDSC. Tensile properties of PLA filaments are also investigated.     

Thermal degradation behaviors of polypropylene with novel silicon‐containing intumescent flame retardant

The N‐[3‐(dimethoxy‐methyl‐silanyl)‐propyl]‐N′‐ (9‐methyl‐3,9‐dioxo‐2,4,8,10‐tetraoxa‐3,9‐diphospha‐spiro[5.5]undec‐3‐yl)‐ethane‐1,2‐diamine/dimethoxy dimethyl silane copolymer (PSiN II), which simultaneously contains silicon, phosphorus, and nitrogen, is synthesized and incorporated into polypropylene (PP). The flame retardancy is evaluated by the limiting oxygen index value, which is enhanced to 29.5 from 17.4 with 20% total loading of PSiN II. The thermal degradation behavior of PP/PSiN II is investigated by thermogravimetric analysis under N₂ and air. The PP/PSiN II sample degrades at 400°C for different amounts of time, and the process of degradation is studied by Fourier transform IR. The morphology of the char formed at 400°C for 10 min is investigated by scanning electron microscopy. The swollen inner structure, close, and smooth outer surface provide a much better barrier for the transfer of heat and mass during fire and good flame retardancy. The thermal stability of PP is improved by incorporation of PSiN II. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 2487–2492, 2005     

Process Technology for the Production of Micronutrient Rich Red Palm Olein

Crude palm oil (CPO) is the richest natural source of carotenes that are destroyed in the conventional processing. There is a growing demand for nutritional products containing bioactive constituents externally fortified or preserved through modified process. A commercially viable process for the production of red palm olein (RPOn) rich in carotenes, tocols and sterols has been developed at pilot scale. The process developed involved neutralization of CPO followed by crystallization at controlled rate of cooling and deodorization of the resultant neutralized and winterized palm olein (WPOn) under controlled conditions of temperature and high vacuum. Analytical data related to micronutrients at each process step was monitored. The RPOn thus produced had not more than 0.25% of free fatty acids (FFA) and it retained more than 80% of the carotenes, about 85% of tocols and 65% of sterols originally present in the CPO. The physico-chemical characteristics of RPOn revealed that it is nutritionally of superior quality compared to that of the commercial refined bleached deodorized (RBD) palm olein currently available in the market. The carotenes, tocols and sterols profile of RPOn by HPLC showed that they were retained in their natural forms.