基于小波分析的粉末冶金温压齿轮监测系统研究

粉末冶金温压成形技术制造的斜齿轮耐磨性好,成本低,其工作过程产生的振动、噪声具有明显的频带特点.小波分析技术对噪声没有特殊限制、降噪效果好.建立基于虚拟仪器Labview平台齿轮振动信号采集、分析处理系统,对采集的振动信号使用小波分析技术进行实时分析处理,从而对齿轮传动系统进行监测和诊断.     

齿轮裂纹故障的双谱分析

齿轮振动信号中的非线性给故障特征的提取带来较大难度,通过分析裂纹齿轮振动信号非线性产生的原因,利用双谱分析具有提取信号非线性耦合特征的能力,将双谱分析应用于齿轮裂纹的故障诊断中。试验结果表明,该方法能够有效地将正常及不同裂纹程度的齿轮区分开来。     

时变刚度渐开线直齿轮啮合冲击响应的研究

由于渐开线齿轮啮合刚度的时变性，传动齿轮的振动具有非线性振动的性质。文章将啮合冲击区分成若干微区段，视各微区段啮合刚度为定值，采用时域方法辨识出相应模态参数，用直线拟合固有频率分布曲线，从而提出一种新的计算啮合冲击响应的方法，其计算结果与实验值相符，并给出了用固有频率作敏感因子诊断轮齿裂纹故障的例子。     

偏心渐开线齿轮传动的等分模型

基于两齿轮的几何中心连线等分回转中心连线的假设 (等分模型 ),建立了偏心渐开线齿轮传动分析和设计方程,分析了模型的误差。等分模型存在模型误差,但计算比较简便,当精度要求较低或者离心率较小时,可以用等分模型进行设计和计算,以便简化设计和计算过程,便于工程技术人员掌握。     

基于OpenGL的齿轮传动数字化设计与仿真

对渐开线标准齿轮的齿廓曲线和齿轮传动建立了精确的数学模型.在Visual C++平台上,结合OpenGL实现了直齿轮和斜齿轮的三维精确造型,基于OpenGL双缓存技术,实现了齿轮传动的运动仿真.齿廓曲线数据可以进一步应用于齿轮的数控加工,齿轮传动仿真的实现,验证了齿轮数学模型的正确性,也可应用于虚拟样机建模.     

NEW METHOD OF EXTRACTING WEAK FAILURE INFORMATION IN GEARBOX BY COMPLEX WAVELET DENOISING

Because the extract of the weak failure information is always the difficulty and focus of fault detection. Aiming for specific statistical properties of complex wavelet coefficients of gearbox vibration signals, a new signal-denoising method which uses local adaptive algorithm based on dual-tree complex wavelet transform （DT-CWT） is introduced to extract weak failure information in gear, especially to extract impulse components. By taking into account the non-Gaussian probability distribution and the statistical dependencies among wavelet coefficients of some signals, and by taking the advantage of near shift-invariance of DT-CWT, the higher signal-to-noise ratio （SNR） than common wavelet denoising methods can be obtained. Experiments of extracting periodic impulses in gearbox vibration signals indicate that the method can extract incipient fault feature and hidden information from heavy noise, and it has an excellent effect on identifying weak feature signals in gearbox vibration signals.     

基于Internet技术的齿轮断齿故障诊断研究

在无线网络环境下实车试验模拟了故障的发生,测得齿轮断齿时的变速箱体振动信号。介绍了提取故障的远程诊断方法,基于Internet技术和Matlab Web Server功能实现了异地数据上传,并对数据进行了幅值域、频域分析,实现了断齿故障的异地诊断。     

渐开线齿轮模具成形磨削砂轮廓形的计算通式

介绍CNC成形磨齿方法精密加工齿轮模具的原理和特点,应用解析法建立成形磨削渐开线圆柱斜齿轮模具的数学模型,推导成形砂轮廓形计算公式。通过计算实例验证了解析法计算公式的正确性。     

BFP改进型多柔传动装置齿轮啮合点位置的确定

通过分析BFP改进型多柔传动装置受力,确定齿轮啮合点的适当位置。     

VARIABLE INERTIAL DAMPER AND ITS APPLICATION IN ZERO-DRIVE GEAR HOBBING MACHINE

A variable inertial damper, whose viscous damping coefficient can be adjusted by changing the gap between inertia wheel and motor spindle, is designed in servomechanism of zero-drive hobbing machine and is directly attached on the motor spindle. The mathematical model of servo system with inertial damper is built. By using theoretical analysis and system simulation, it is demonstrated that the variable inertial damper with optimal damping coefficient and moment of inertia should lead to no resonance point in wider frequency range of exciting force. Therefore, its application in zero-drive hobbing machine makes this system not only achieve higher system stiffness to overcome load torque fluctuation, but also gain better stability.