Development of ultra-narrow gap welding with constrained arc by flux band

0 IntroductionThe merits of narrow gap welding (NGW) such ashigh productivity and quantity, minimal distortion, highcost-effectiveness, and all position capability are wellknown. The narrower the gap, the more significant the a-bove merits. Moreover, while an ultra-narrowgap welding(UNGW) process with less than 5 mm gap width is used,its some advantages are very useful for preventing thestress corrosion crack in austenitic steel piping, and forwelding some update steels. For example, in aus…     

逆变埋弧焊机控制系统软件设计

介绍了IGBT逆变埋弧焊机控制系统的总体设计。采用模块化方法设计了电源外特性控制、送丝、小车行走速度调节、引弧与收弧控制软件；分析了PI控制算法、电源外特性控制算法、送丝速度控制算法，以及控制程序的优化设计。说明了系统软件各部分的功能和原理、程序的设计要点和实现方法．     

扫描速度对硼铸铁气缸套表面钨极氩弧硬化效果的影响

研究了钨极氩弧扫描速度对硼铸铁表面硬化效果的影响规律。结果表明：扫描速度增加,硬化层宽度、深度减小,而硬度提高,裂纹率增大；硬化层硬度沿层深的分布是从表及里由高而低,在过渡区下降缓慢；沿层宽的分布是层中心最高,向两侧逐渐降低,直至硼铸铁基体达到最低值；在保证不出现裂纹的条件下,硬化层表面的最高硬度值可达61．4HRC,硬化层最高显微硬度值可达1156．4HV0．1；硼铸铁材料采用氩弧热源淬火时,淬硬层与基体之间过渡区明显,硬化区组织为莱氏体,过渡区为马氏体、残余奥氏体和少量石墨。     

压力容器环缝焊接自动跟踪系统的研究

作者研制了一种新型摆动式电弧传感器及其焊缝自动跟踪系统。采用计算机控制，成功地应用于压力容器的环缝脉冲ＭＡＧ焊工艺。实践证明采用这种系统跟踪精度高并获得了优质焊缝。     

埋弧自动焊在大口径钢卷管焊接上的应用

为把埋弧焊应用在大口径钢卷管焊接上,分析了焊接工艺设计、焊接工装设计和纵缝、环缝焊接的施工要点,经过实际施工验证了这种方法是成功的,效益是高的。     

Thermal stability behaviors of Cr(N,O)/CrN double-layered coatings by TGA/DTA analysis

In this study, Cr(N,O)/CrN double-layered coatings were synthesized using the cathodic arc deposition (CAD) process. CrN film was first deposited onto a substrate as an interlayer to ensure better adhesion, and Cr(N,O) film was subsequently deposited on top of the CrN layer as the surface layer. Variation in the Cr(N,O) coating composition was achieved through changing the O₂/N₂ flow ratio during the last stage of processing. Phase structure, chemical composition, and morphology of the resulting coatings were analyzed and observed using the X-ray diffractometer, Auger electron spectrometer and SEM. In addition, oxidation behavior of the coatings was investigated using TGA/DTA methods. The tests were carried out by increasing temperature up to 1000 °C in ambient air. With the introduction of oxygen gas during the CAD process, a superficial layer was produced in the Cr(N,O) constituent containing CrN and Cr₂O₃ phases. The formation of the oxide phase attributed to the reaction of chromium and oxygen was more favorable than that of chromium and nitrogen. The results also showed that Cr(N,O)/CrN double-layered coatings exhibited superior oxidation resistance at elevated temperature than that of CrN single-layer coated specimen (870 °C vs. 750 °C).     

液压-齿轮-齿条圆弧分型抽芯压铸模设计

给出了龙头体液压-齿轮-齿条圆弧分型抽芯压铸模实用结构，论述了模具的浇铸系统、结构特点和工作原理。该模具采用扇形龄轮-齿条机构实现龙头体铸件的侧向圆弧分型抽芯，同时通过相应的两套斜销滑块机构分别实现龙头体铸件另外两个方向的侧向分型抽芯。     

单片机系统在焊接控制器中的应用

介绍2种单片机焊接控制器的功能参数及设计思路。一种采用80C196KB PSD311的16位总线结构；另一种采用89C52的8位总线结构。实践证明单片机系统是焊接设备中比较理想的控制器件。     

化学冶金因素对埋弧焊焊缝硫磷含量的影响

通过试验和理论分析，探讨了在埋弧焊过程中，熔池中Ｓ，Ｐ的脱去过程，主要是以分别生成硫酸盐和磷酸盐的形式进行的化学冶金反应，并提出了熔池中的硫，磷脱去过程存在一个极限值，而这个极限值与焊剂的碱度和焊剂，焊丝及母材中的硫，磷含量有关。在焊剂碱度ＢＩ≥２．５的高碱度焊剂中，根据焊丝或焊剂中硫含量的不同，熔敷金属中硫的的极限值可低于焊丝中的硫含量或接近焊剂中的硫含量；而磷的极限值为０．０１０％±０．００２     

钛及钛合金电弧钎焊及接头强度

用Ti—Cu—Ni，Ti-Cr-Zr钎料在TIG电弧加热条件对TA2和Ti—6Al—4V钛合金进行钎焊。结果表明：用Ti—Cu—Ni钎料钎焊TA2和Ti—6Al—4V钛合金的搭接接头强度分别是418．3MPa和439．6MPa；用Ti—Cr—Zr钎料钎焊TA2和Ti—6Al—4V钛合金的搭接接头强度分别是575．2MPa和656．1MPa。对Ti-Cu-Ni钎料／母材界面分析认为固液异分化合物η相((Cu，Ni)Ti2)生成时呈笋状生长，嵌入钎缝对钎缝的强度提高有利。对Ti-Cr-Zr钎料／母材界面分析，认为主要是固溶体β-Ti(Cr)存在提高了钎缝强度。