Characterization of blasted austenitic stainless steel and its corrosion resistance

It is known that the corrosion resistance of stainless steel is deteriorated by blasting, but the reason for this deterioration is not clear. A blasted austenitic stainless steel plate (JIS-SUS304) has been characterized with comparison to the scraped and non-blasted specimens. The surface roughness of the blasted specimen is larger than that of materials finished with #180 paper. A martensite phase is formed in the surface layer of both blasted and scraped specimens. Compressive residual stress is generated in the blasted specimen and the maximum residual stress is formed at 50–100 μm from the surface. The corrosion potentials of the blasted specimen and subsequently solution treated specimen are lower than that of the non-blasted specimen. The passivation current densities of the blasted specimens are higher those of the non-blasted specimen. The blasted specimen and the subsequently solution treated specimen exhibit rust in 5% sodium chloride (NaCl) solution, while the non-blasted specimen and ground specimen do not rust in the solution. It is concluded that the deterioration of corrosion resistance of austenitic stainless steel through blasting is caused by the roughed morphology of the surface.     

Multidisciplinary optimization of gas-quenching process

Distortion as a result of the quenching process is predominantly due to the thermal gradient and phase transformations within the component. Compared with traditional liquid quenching, the thermal boundary conditions during gas quenching are relatively simple to control. By adjusting the gas-quenching furnace pressure, the flow speed, or the spray nozzle configuration, the heat-transfer coefficients can be designed in terms of both the component geometry and the quenching time. The purpose of this research is to apply the optimization methodology to design the gas-quenching process. The design objective is to minimize the distortion caused by quenching. Constraints on the average surface hardness, and its distribution and residual stress are imposed. The heat-transfer coefficients are used as design variables. DEFORM-HT is used to predict material response during quenching. The response surface method is used to obtain the analytical models of the objective function and constraints in terms of the design variables. Once the response surfaces of the objective and constraints are obtained, they are used to search for the optimum heat-transfer coefficients. This process is then used instead of the finite-element analysis. A one-gear blank case study is used to demonstrate the optimization scheme.     

回火过程应力场计算机模拟

回火过程应力场计算机模拟林家骝，杨振枢，于震宗，段贵明（清华大学）郭剑仁，史全兴，谢克仁（内蒙古第一机器厂）ＡＳｔｕｄｙｏｆＮｕｍｅｒｉｃａｌＳｉｍｕｌａｔｉｏｎｏｆＳｔｒｅｓｓＦｉｅｌｄｄｕｒｉｎｇＴｅｍｐｅｒｉｎｇ￥ＬｉｎＪｉａｌｉｕ；ＹａｎｇＺ...     

GRAPHICAL PROCEDURE FOR REACTIVE DISTILLATION SYSTEMS

In this paper we analyze a ternary reactive distillation system, where an equilibrium chemical reaction occurs in the liquid phase. By using a set of transformed variables proposed by Barbosa el al. (1988b) and well known graphical procedures for non-reactive systems; the minimum reflux ratio, minimum number of equilibrium stages, mass and energy balances for a reactive column and flash can be easily obtained. The procedures developed in this paper are applied to ISOBUTYLENE-METHANOL-MTBE system.

The main objective in developing this model is to obtain, as much as possible, rigorous information for the analysis of one reactive distillation column in a Process Simulator with capability of handling this type of new operation.     

容器焊缝错边残余应力与载荷应力的测定研究

本文对焊接容器错边和不错边的焊接接头进行了电测法的残余应力测试，确定了焊接残余应力的大小及方向，并在加载的条件下，对各焊接接头测点进行了综合应力测试，并给出了受载条件下的应力分布。     

OCO污水处理工艺在城市污水处理中的应用

介绍OCO工艺及其对城市污水处理的效果。普通城市污水经过该工艺处理之后 ,可以达到我国污水排放标准 ,还可以将所处理的污水经过三级处理之后 ,作为工业用水进行再利用。OCO工艺具有除氮除磷功能强、自动化程度高、运转方式灵活、占地少、出水水质稳定等特点 ,适用于高浓度工矿企业废水和城市生活污水的处理     

硫酸装置布朗扩散型纤维除雾器的现场测试

开发了一种用于布朗扩散型纤维除雾器的便携式现场测试装置，用这套装置可在现场测定纤维床阻力，从而对元件制造水平进行评价和比较，或在维修期间预测清洗后元件的操作性能。介绍便携式现场测试装置的设备布局、安装和运行，并对整体充填、平行缠绕、斜交叉缠绕纤维床及同心组合纤维床进行比较。此外，论述了硫酸装置工艺气体压降的价值。     

Tensile Stress Relaxation of Alumina at High Temperature

The development of a tensile testing methodology for ceramics which enables a stress vs strain-rate response to be measured at high temperature is described. The test involves a carefully controled stress relaxation test at constant total strain using an experimental procedure and phenomenological analysis previously developed for metallic materials. It is demonstrated here with preliminary tests on alumina at 1050° and 1150°C. This offers, with further development, the possibility of establishing design stresses associated with low strain-rate behavior for structural applications. The results demonstrate that data covering four decades of strain rate may be generated in tests lasting a few hours. The inelastic strain consists of substantial anelastic recoverable strain in addition to a permanent creep strain.     

冷却器盘管失效分析及防范措施

本文介绍了冷却器盘管破裂泄漏的情况，分析了失效破坏的原因，并提出防止冷却器盘管破裂泄漏的措施。     

MgO／Ni系梯度功能材料的设计与制备

对ＭｇＯ／Ｎｉ系梯度功能材料（ＦＧＭ），分别用实验和微观力学模型测定和计算了用于热应力缓和设计的各物性参数。讨论了两种结果之间存在差异的原因。用有限元方法模拟了制备过程中ＦＧＭ的热应力，得到ＭｇＯ／Ｎｉ系ＦＧＭ的综合设计准则。按设计结果进一步调整粉末工艺性质，成功地烧制出ＭｇＯ／Ｎｉ系ＦＧＭ。