隔热疏水功能涂料研究进展

目的 归纳隔热疏水涂料的功能实现方法,分析疏水隔热功能涂料在包装中的潜在的应用价值,为新型多功能涂料的制备及其在纸包装领域的应用提供参考和借鉴。方法 梳理并归纳阻隔型、反射型、辐射型等3种类型隔热涂料的工作原理及实现方式,系统介绍几种常见的疏水表面形成机理模型以及制备方法,综述疏水隔热功能涂料的应用研究进展。结果 涂料的制备以及涂布技术已经成熟,疏水隔热功能涂料可涂布于瓦楞纸箱、白卡纸等表面用于食品保温包装。结论 将隔热疏水功能涂料用于纸包装箱,用来保护温敏食品品质和节约冷链运输成本,具有巨大的潜力和广阔的发展前景。     

An Approach to Synthesize Thick α- and γ-Al2O3 Coatings by High-Speed Physical Vapor Deposition

Crystalline α- and γ-Al₂O₃ exhibit in many applications high wear resistance, chemical resistance, and hot hardness, making them interesting materials for production engineering. To synthesize α-Al₂O₃ with high coating thickness of s ≥ 10 μm, chemical vapor deposition at temperatures T > 1000 °C is well established. However, there are almost no studies dealing with the synthesis of thick α-Al₂O₃ by physical vapor deposition (PVD) at high temperatures T > 700 °C. High-temperature deposition of thick coatings can be realized by means of the dense hollow cathode plasma, combined with the transport function of the plasma gas in high-speed (HS) PVD. Herein, crystalline α- and γ-Al₂O₃ films are deposited on cemented carbides at substrate temperatures T _s ≈ 570 °C and T _s ≈ 780 °C by HS-PVD. These coatings exhibit a thickness up to s = 20 μm. Moreover, phase analysis presents α-phases in coatings synthesized at substrate temperature of T _s ≈ 780 °C with significant higher hardness than films by T _s ≈ 570 °C. These release the potential of HS-PVD to synthesize α-Al₂O₃ coatings with high thickness. Thereby, a higher thickness of these coatings is beneficial for the wear protection of turning and die casting tools.     

Spray-Coating of Superhydrophobic Coatings for Advanced Applications

Superhydrophobic coatings are widely applicable, e.g., as self-cleaning surfaces or water–oil separation membranes, yet their wider usage is impeded due to costs of fabrication, size, or substrate limitation. Spray-coating is a versatile coating procedures and might offer a good solution for the fabrication of these superhydrophobic coatings, due to the fact that coatings can be fabricated on various materials in a simple, fast, and inexpensive manner. Most procedures rely on hybrid coatings of hydrophobized nanoparticles and a polymeric matrix, which have several drawbacks including the easy loss of nanoparticles and difficult waste handling. Here, the fabrication of the superhydrophobic material, called Fluoropor, for the first time, by spray-coating on various substrates including metals, tissues, concrete, and glass is presented. It is fabricated by spray-coating a mixture of a highly fluorinated monomer blended with porogens followed by photopolymerization. The superhydrophobicity of the material relies on the porous structure on the micro-/nanoscale across the bulk material and does not require any nanoparticles. Excellent self-cleaning ability of these coatings, resistance against thermal and abrasive impact, and their application as oil–water separation membranes are shown. This versatile applicability is highly promising for real-world application as self-cleaning coatings or oil–water separating membranes.     

附着生物膜的泥沙颗粒对磷的吸附特性研究

附着在泥沙表面的生物膜具有很强的吸附特性,对水环境中营养盐等物质的迁移转化具有重要的作用.本文对去除生物膜的泥沙和表面附着生物膜的泥沙分别进行了吸附营养盐磷的实验研究,对比了去除生物膜与附着生物膜的泥沙颗粒对磷的吸附能力,研究了附着生物膜的泥沙颗粒吸附磷的动力学及热力学特征.研究结果表明,去除生物膜的泥沙对磷的吸附性微小,而附着生物膜的泥沙颗粒对磷的吸附能力很强,在相同条件下附着生物膜的泥沙颗粒的吸附量比纯净泥沙吸附量高出1个数量级;同时附着生物膜的泥沙颗粒吸附磷的动力学特性符合准二级动力学模型,等温吸附特性符合Langmuir等温式,吸附速率和平衡吸附量随泥沙粒径减小而增大.     

束状小口径钢管内壁粉末涂料涂装工艺研究

论述了束状小口径钢管内壁用粉末涂料的涂装工艺，解决了热交换器传热管的防腐结垢问题。着重介绍了束状小口径钢管内壁粉末涂料的涂装工艺研究过程及热交换器传热管的施工工艺，并对该项工艺的经济效益作了分析。     

环保高性能防腐涂料驱动未来市场

介绍了防腐涂料的新品种和防腐体系的选择,指出了我国防腐涂料的发展趋势。     

汽车防护条塑料件的涂装工艺及设计

介绍了汽车防护条的预处理工艺、涂装工艺及设计原则,列举了防护条涂装工艺的应用实例。     

Evaluation of hot corrosion resistance of HVOF coatings on a Ni-based superalloy in molten salt environment

High-velocity oxy-fuel (HVOF) has the advantage of being a continuous and most convenient process for applying coatings to industrial installations at site. In this study, Cr₃C₂–NiCr, NiCrBSi, Stellite-6 and Ni–20Cr coatings were deposited on a Ni-based superalloy (19.5Cr–3Fe–0.3Ti–0.1C–balance Ni) using an HVOF process. Hot corrosion studies were performed on bare as well as coated superalloy specimens after exposure to a molten salt environment at 900 °C under cyclic conditions. The thermogravimetric technique was used to establish the kinetics of corrosion. XRD, SEM/EDAX and EPMA techniques were used to analyse the corrosion products. The hot corrosion resistance of all the coatings were superior to bare superalloy. Among the coatings studied, the Ni–20Cr coated superalloy imparted maximum hot corrosion resistance, whereas the Stellite-6 coated indicated minimum resistance. The hot corrosion resistance of all coatings may be attributed to the formation of oxides and spinels of nickel, chromium or cobalt.     

CrAlN coatings deposited by cathodic arc evaporation at different substrate bias

CrAlN is a good candidate as an alternative to conventional CrN coatings especially for high temperature oxidation-resistance applications. Different CrAlN coatings were deposited on hardened steel substrates by cathodic arc evaporation (CAE) from chromium-aluminum targets in a reactive nitrogen atmosphere at negative substrate bias between − 50 and − 400 V. The negative substrate bias has important effects on the deposition growth rate and crystalline structure. All our coatings presented hardness higher than conventional CrN coatings. The friction coefficient against alumina and tungsten carbide balls was around 0.6. The sliding wear coefficient of the CrAlN coatings was very low while an important wear was observed in the balls before a measurable wear were produced in the coatings. This effect was more pronounced as the negative substrate bias was increased.     

Raman spectra and structural analysis in ZrOxNy thin films

Raman spectroscopy has been used as a local probe to characterize the structural evolution of magnetron-sputtered decorative zirconium oxynitride ZrO_xN_y films which result from an increase of reactive gas flow in the deposition. The lines shapes, the frequency position and widths of the Raman bands show a systematic change as a function of the reactive gas flow (a mixture of both oxygen and nitrogen). The as-deposited zirconium nitride film presents a Raman spectrum with the typical broadened bands, due to the disorder induced by N vacancies. The recorded Raman spectrum of the zirconium oxide film is typical of the monoclinic phase of ZrO₂, which is revealed also by X-ray diffraction. Raman spectra of zirconium oxynitride thin films present changes, which are found to be closely related with the oxygen content in films and the subsequent structural changes.