真空粉末绝热低温贮罐制造的部分工艺方法

在真空粉末绝热低温贮罐的制造过程中、通过吸附器分子筛的活化、夹层真空系统的处理和充装珠光砂等工艺方法的改进,可较大地缩短产品的制造周期并提高产品的质量。     

碳钢贮热水箱的模拟腐蚀试验及涂层耐蚀性能研究

碳钢贮热水箱长期在30～80°C温变的热水环境中工作,易受到热水及水中杂质的腐蚀。研究了不同温度下Q235钢在自来水及含100μg/mLNaCl的自来水中的腐蚀速率。对裸钢及其涂覆相同厚度的不同涂层──酚醛环氧(自制)、钛纳米聚合物和改性聚乙烯后在70°C自来水中的极化曲线进行了比较。采用动电位扫描极化曲线测量和电化学交流阻抗谱法(EIS)分别对涂覆不同涂层的Q235钢进行了耐蚀性能研究。结果表明,3种防腐涂层均具有较佳的抗热水性,耐蚀能力较强,适宜对Q235钢贮热水箱进行防护。     

Synergistic Influence of Poly(4-Vinylpyridine) and Potassium Iodide on Inhibition of Corrosion of Mild Steel in 1M HCl

The corrosion and inhibition behavior of mild steel in 1 M HCl in the presence of poly(4-vinylpyridine)(P4VP) and potassium iodide (KI) was investigated using weight loss measurements, potentiodynamic polarization studies and impedance measurements. The inhibition efficiency increased with increasing P4VP concentration. The inhibiting action of P4VP is considerably enhanced by the addition of potassium iodide. The adsorption of this compound either alone or in combination with iodide ions on the metal surface is found to obey Lamgmir's adsorption isotherm. The experimental results suggest that the presence of iodide ions in the solution increases the surface coverage and, therefore, indicate the joint adsorption of P4VP and iodide ions. On the other hand, it was found that the inhibiting effect of P4VP and (P4VP + KI) increased with increasing temperature of the corrosion medium. The presence of these species in the solution decreases the double layer capacitance and increases the charge transfer resistance, both derived from Nyquist plots obtained from a.c. impedance studies. The variation of charge transfer resistance with time suggests that the inhibitive action of (P4VP + KI) depends mainly on the protective inhibitor film formed on the steel surface.     

Flow regime, hydrodynamics, floc size distribution and sludge properties in activated sludge bubble column, air-lift and aerated stirred reactors

This paper presents a comparative study how reactor configuration, sludge loading and air flowrate affect flow regimes, hydrodynamics, floc size distribution and sludge solids-liquid separation properties. Three reactor configurations were studied in bench scale activated sludge bubble column reactor (BCR), air-lift reactor (ALR) and aerated stirred reactor (ASR). The ASR demonstrated the highest capacity of gas holdup and resistance, and homogeneity in flow regimes and shearing forces, resulting in producing large numbers of small and compact flocs. The fluid dynamics in the ALR created regularly directed recirculation forces to enhance the gas holdup and sludge flocculation. The BCR distributed a high turbulent flow regime and non-homogeneity in gas holdup and mixing, and generated large numbers of larger and looser flocs. The sludge size distributions, compressibility and settleability were significantly influenced by the reactor configurations associated with the flow regimes and hydrodynamics.     

不锈钢转化器在中小型硫酸装置上的应用前景

分析了传统碳钢转化器存在的缺点。相对于碳钢转化器，不锈钢转化器具有结构简单、安装方便、耐高温、不易漏气、维护工作量小等优点。通过碳钢转化器和不锈钢转化器结构和造价的比较，表明不锈钢转化器在中小型硫酸装置中也有良好的应用前景。     

Polyaniline for corrosion prevention of mild steel coupled with copper

Polyaniline emeraldine base/epoxy resin (EB/ER) coating was investigated for corrosion protection of mild steel coupled with copper in 3.5% NaCl solution. EB/ER coating with 5-10 wt% EB had long-term corrosion resistance on both uncoupled steel and copper due to the passivation effect of EB on the metal surfaces. During the 150 immersion days, the impedance at 0.1 Hz for the coating increased in the first 1-40 days and subsequently remained constant above 10⁹ Ω cm², whereas that for pure ER coating fell below 10⁶ Ω cm² after only 30 or 40 days. Immersion tests on coated steel-copper galvanic couple showed that EB/ER coating offered 100 times more protection than ER coating against steel dissolution and coating delamination on copper, which was mainly attributed to the passive metal oxide films formed by EB blocking both the anodic and cathodic reactions. Salt spray tests showed that 100 μm EB/ER coating protected steel-copper couple for at least 2000 h.     

SYNTHESIS OF ACICULAR GOETHITE PARTICLES BY OXIDATION OF AQUEOUS FERROUS HYDROXIDE SUSPENSION IN A BUBBLE COLUMN WITH DRAFT TUBE

Acicular goethite particles were synthesized by oxidation of an alkaline suspension of ferrous hydroxide using a bubble column with draft tubes of different diameters at a constant temperature of 40°C. The oxidation rate increased with decreasing draft tube diameter. The mean size based on the major axis of acicular particle decreased with increasing oxidation rate and decreasing draft tube diameter. The major axis was found to grow preferentially compared with the minor axis. The mean size of major axis was correlated well to the modified reaction rate defined as a product of the reaction rate per unit volume of the reactor multiplied by the ratio of the column diameter to the draft tube diameter, irrespective of the draft tube diameter.     

板壳式换热器设置膨胀节的判定

介绍板壳式换热器的主要特点和应用。当壳体与板束温差较大时,笔者通过对产品开发的生产实践,提出解决板壳式换热器要否设置膨胀节的类似判定方法。     

胶层厚度对拉伸试样应力分布影响的数值分析

运用弹塑性有限元法研究了胶层厚度对承受拉伸载荷的对接接头胶层内应力分布的影响．三维有限元法数值分析的结果表明，随胶层厚度减小，胶层中正应力SZ与剪应力SYZ的分布趋于均匀；而对正应力SY而言，胶层厚度为0．15mm时，其边缘峰值应力最低。     

Bulk and Interphase Effects in Aged Structural Joints

Although structural adhesives are becoming widespread in numerous applications, one important limitation at present is the long term behaviour of bonded assemblies under conditions of high humidity, especially at elevated temperatures. This study presents a comparison between bulk properties of a structural epoxy resin and its behaviour in a torsional joint consisting of a hollowed-out cylinder bonded to a plate—both substrates being in stainless steel. Exposure to ca. 100% relative humidity at 70°C leads to modification of the bulk properties of the polymer, notably reduction of its elastic modulus. Although this may explain some differences in behaviour of the torsional joint, premature failure is attributed to weaknesses in the interphase zone.

Auger Electron Spectroscopy (AES) has been employed to investigate both unbonded steel surfaces and fracture zones. Although prolonged exposure to water leads to a more extensive degree of (apparently) adhesive failure at the interface polymer/metal, AES has shown the presence of non-negligible quantities of carbon, attributed to residual polymer. Failure would seem to occur, at least partly, in a weak interphase of the polymer, near, but not at, the interface.

Various possible causes are evoked. For dry failure, residual polymer may be due to the topography of the metal surface and/or local modification of the adhesive during cure. In the case of aged joints, in addition there are potential effects due to swelling and differential stresses, secondary bond failure and molecular chain scission within the polymer, all provoked by the presence of water.