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61.
基于功率变化率的刀具破损监测系统 总被引:6,自引:0,他引:6
介绍一种以刀具切削功率变化率为信号,利用单片机进行处理与判断,实现加工过程刀具破损在线监测的系统组成和工作原理,讨论了提高刀具破损报警准确性的措施。 相似文献
62.
The Effect of Coolant Concentration on the Machinability of Nickel-Base, Nimonic C-263, Alloy 总被引:2,自引:0,他引:2
This paper investigates the effect of coolant concentration on tool performance when machining nickel-base, C-263, alloy with triple coated (TiN/TiCN/TiN) carbide insert at various (3–9%) coolant concentrations and under different cutting speed conditions. Tool life, tool-failure modes, wear rates, component forces and surface finish generated during machining were recorded, analyzed and used to formulate mechanisms responsible for tool wear at the cutting conditions investigated. Analysis of the recorded data shows that tool performance during machining is dependent on coolant concentration. 6% coolant concentration gave the best overall performance as effective combination of cooling and lubrication functions were achieved during machining. Increasing coolant concentration to 9% reduced tool performance due to a reduction of the tool-chip contact length area and the consequent increase in compressive stresses at the tool-chip and tool-workpiece interfaces. This action often leads to pronounced chipping of the tool cutting edge during machining. Friction coefficient between the workpiece material and substrate increases once the coating layer(s) is broken as a result of the direct contact between the tool substrate and the work material. This action increases mechanical wear of the tool, which in turn leads to a significant increase in the cutting force with negligible effect on the feed forces during machining. 相似文献
63.
对YT14三角形硬质合金数控刀片的切削与磨损性能进行了实验研究.在实验中,针对两种不同精度级的数控刀片进行了切削性能和磨损特性对比实验.实验表明:刀片精度级越高,其磨损速度越低.用高精度级刀片进行切削加工,不仅可以提高工件的加工表面质量,还可延长刀片的使用寿命,从而节省刀片的购置费用,具有可观的经济效益和社会效益. 相似文献
64.
本文应用符拉索夫的开口薄壁杆件理论推导了一种新的开口薄壁杆件单元刚度矩阵。该单元刚度矩阵是建立在形心坐标系下的,它不仅消除了某些文章中由于混淆了形心坐标与扭心坐标所产生的错误,而且具有实用方便的特点。 相似文献
65.
Optimization of abrasive water jet cutting of ductile materials 总被引:1,自引:0,他引:1
Full factorial design of experiments was developed in order to investigate the effects of jet pressure, abrasive mixing rate, cutting feed, and plate thickness upon three response variables, surface finish of cutting wear zone, percentage proportion of striation free area, and maximum width of cut. The set of sixteen experiments was performed on each of the following two ductile materials: AISI 4340 (high strength low alloy steel, hardened to 49HRc) and Aluminum 2219. Analysis of Variance (ANOVA) was performed on experimental data in order to determine the significance of effects of different parameters on the performance measures. It was found that cutting feed and thickness were highly influential parameters, while abrasive mixing rate is influential upon surface roughness only. Strong interaction was found between jet pressure and workpiece material. Multi-criteria numerical optimization was performed in order to simultaneously maximize/minimize different combinations of performance measures. 相似文献
66.
Quan Zhang Manchao He Jiong Wang Shan Guo Chun Zhu Zhigang Tao Chao Wang 《矿业科学技术学报(英文版)》2022,32(5):997-1008
Traditional explosives have characteristics of high risk, large vibration, and poor directional fracturing.Consequently, an instantaneous expander with a single crack surface(IESCS), which is a novel nonexplosive directional rock-breaking technique, has been developed. The directional roof-cutting mechanism of the IESCS method, driven by high-pressure gas, was theoretically analyzed. Laboratory experiments and numerical simulations proved the directional slitting effect of the IESCS method to be... 相似文献
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本文借助影片运动分析仪,对用高速摄影记录的钛合金切屑沿前刀面的流动规律进行了研究,并用系统分析法进行了描述,推导出能反映半不连续切屑不均匀变形过程的动态衡量参数,同时也导出了度量此种切屑塑性变形的准静态参数——等效切削比。 相似文献