Spray forming technology for military applications

Over the past five years, the Annapolis Detachment, Carderock Division, Naval Surface Warfare Center (formerly David Taylor Research Center) has established a state- of- the- art spray forming facility for the study and exploitation of this near net shape manufacturing process. Spray forming is a single step gas atomization/deposition process which yields ferrous and nonferrous, near final shape, near fully dense preforms that has proven to be a viable and cost effective alternative to conventional metalworking technology for the production of material preforms with properties surpassing those of their cast and wrought counterparts. Current programs at Carderock Divison Naval Surface Warfare Center are aimed at optimization of the process, certification of the spray formed products and industrialization of the technology.     

离子静电水处理技术在循环冷却水中的应用

简要介绍了离子静电水处理技术杀菌、灭藻、防垢阻垢的机理，及在循环冷却水系统中的应用情况。     

Effects of Heat Treatment Temperature and Time on Structure and Static Magnetic Property of W-type Ferrite Hollow Mierospheres

Hollow spheres of hexagonal ferrite BaCozFelrO27 were fabricated through a spray pyrolysis technique using co-precipitation ferrite powder precursor as materials, followed by calcinations in an air atmosphere. The phase composition, micro-morphology, and static magnetic property of the particles were measured by XRD, SEM, and VSM. The results indicate that the method for preparation of ferrite hollow microspheres （FHM） results in a broad particles size distribution. The density of FHM decreased from 5.31 g/ cm^3 to 2.31 g/cm^3. When the heating rate was 5℃/min, and temperature was 1 200℃ for 4 hours, pure W-type ferrites were formed. With the heat treatment temperature and time increasing, the crystal structure becomes perfect, the saturation magnetization is increased and the coercive force is decreased.     

A study on microstructure and properties of calcium phosphate coatings processed using ion beam assisted deposition on heated substrates

In this study a set of thin Hydroxyapatite (HA) [Ca₁₀(PO₄)₆(OH)₂] coatings was deposited on heated silicon and titanium substrates using Ion Beam Assisted Deposition (IBAD). The effects of substrate temperature and processing parameters on the microstructural properties and composition of the coatings are being studied. Analytical techniques include transmission electron microscopy (TEM), scanning transmission electron microscopy (STEM) with an energy dispersive X-ray spectroscopy (EDS), as well as scanning electron microscopy (SEM) with EDX, X-ray diffraction (XRD), and Fourier Transform Infrared Spectroscopy (FTIR). The current results indicate that as substrate temperature increases the Ca/P ratio of the coatings both on titanium and silicon substrates increases. The crystallinity of the coatings and the number of calcium phosphate compounds within the coating including HA also increases. STEM-EDS revealed an atomically diffused intermediate layer at the interface between the coating and substrate. XRD results along with TEM selected area diffraction (SAD) revealed that the coatings are composed of HA, other calcium phosphate, and calcium oxide compounds.     

耐火纤维喷涂技术的优越性及应用

详细介绍了耐火纤维喷涂技术及施工等各方面的优越性。同时说明耐火纤维喷涂技术,在大庆石化公司炼油厂润滑油白土装置扩建改造中加热炉炉衬上的应用及取得的明显节能效果。     

一种蒸发式冷凝器的新型设计方法

蒸发式冷凝器设计方法的粗糙和繁琐限制其广泛应用,特别是限制其应用于民用和小型商用建筑中。针对上述问题,作者通过实验研究了蒸发式冷凝器的影响因素（进风湿球温度、最小截面风速和喷淋水量）对蒸发式冷凝器热质交换的影响。同时提出了一种新型设计方法,此方法简单,精度较高。适合工程设计、选型和生产应用。     

Effect of Thickness on the Structure and Tribological Properties of MoSx Coating

MoSx coatings were prepared by bipolar-pulse DC unbalanced magnetron-sputtering system with the variation of coating thickness at different Ar pressures.The composition and surface morphology were determined by using energy dispersive X-ray and scanning electron microscopy;the structural characterization was analyzed by X-ray diffraction.The friction and wear properties were investigated by fretting tests in air with less than 10% and 50% relative humidity.At 0.40 Pa pressure,(002) basal plane orientation was formed throughout the coatings.At 0.88 Pa and 1.60 Pa pressures,(002) basal plane orientation was only noticed in the first stage of coating growth(around 0.20 μm in thickness), and then edge orientations with their basal planes perpendicular to the surface would be evolved in the coatings.Humidity has a minor influence on the coatings that have(002) basal plane orientation,whereas the tribological properties of MoSx coatings with edge orientations are greatly affected by humidity.The mechanisms of coating growth and friction and wear processes are discussed.     

关于彩涂压型钢板构件设计中的选材问题

近年来 ,在彩涂压型钢板构件设计应用中 ,由于不重视、不了解如何合理选材 ,在实际工程的材料订货中也都不提出对材料性能的技术要求 ,致使供货材质、材性不能满足使用要求 ,存在降低彩板构件承载力或减少其使用寿命的隐患 ,应引起设计人员的注意。同时对当前如何按使用条件及材料供应条件合理地选定彩板材料的性能技术要求 ,包括基板钢材的级别及力学性能、板厚及公差控制要求、镀锌层质量与彩涂层类别以及参照的技术标准等 ,提出了一些建议 ,供设计应用参考。最后还对板的强度、厚度以及镀铝锌板的选用问题进行了讨论     

化工防腐蚀涂料应用情况介绍

介绍了氯磺化聚乙烯涂料、改性聚苯乙烯涂料、环氧树脂类涂料、水冷器涂料、抗静电涂料等涂料的性能、用途和在洞庭氮肥厂的使用情况.同时对几种涂料施工方案进行了比较.     

T8钢—聚有机硅氧烷仿生减粘降阻复合涂层的特性

研究了Ｔ８钢－聚有机硅氧烷仿生减粘降阻复合涂层的表面润湿性，磨料磨损性及土壤的减粘降组性能，与金属材料相比，仿生复合涂层的表面憎水性显著提高，水在其表面上的接触角达９２°；与４５钢相比，其磨料磨损的体积相对耐磨系数为６３％，降阻率达１５．２２％－－２２．２７％。