蓝宝石高温光纤压力传感器的设计与仿真

针对高温环境下压力测量需求,提出采用蓝宝石材料来构造适用于特殊环境下的光纤高温法珀压力传感器。基于圆形膜片压力敏感原理设计了传感器敏感单元结构尺寸,通过Comsol有限元软件建立了敏感单元模型,对敏感膜片的表面位移及应力分布情况进行了仿真,验证了传感器设计的可靠性;同时分析了传感器的温敏效应,结果表明随温度升高,传感器的灵敏度会增大,会对压力测量产生误差,约为1.51kPa/℃,上述结果为蓝宝石高温压力传感器的结构和性能优化设计提供了有效指导。     

Effects of coagulation bath temperature on structure and performance of poly （vinyl butyral） hollow fiber membranes via thermally induced phase separation

Poly （vinyl butyral） （PVB） hollow fiber membranes were fabricated via thermally induced phase separation （TIPS）. The effects of coagulation bath temperature （CBT） on the structure and performance of membranes were investigated in detail. The morphologies of the membranes were studied by scanning electron microscopy （SEM）, the performances of water permeability, rejection, breaking strength and elongation were measured, respectively. The results indicate that all the membranes have the asymmetric morphology and the thickness of the skin layer decreases and the pore size of the outer layer increases with the increase of CBT. The permeability of membranes prepared at air gap 1.0 cm and take-up speed 0.253 m/s increases from 1.047×10-7 to 5.909×10-7 m3/（m2·s-kPa） with the CBT increasing from 20 ℃ to 40℃, and sharply increases to 35.226×10 7 m3/（m2.s.kPa）once the CBT arrives at 50 ℃. While the carbonic ink rejections have no significant decrease, totally exceed 98%, but that of acid-maleic acid copolymer greatly decreases with the increase of CBT. Both the breaking strength and elongation decrease with the increase of CBT.     

A global cutter positioning method for multi-axis machining of sculptured surfaces

Traditional cutter positioning methods have defects of global errors and incomplete optimization. Because of using local differential geometry and focusing on the cutting contact point, these defects cannot be avoided and will deteriorate accuracy in precision machining. The authors presented the conception of actual cutting edge of a toroidal mill which was extended from cutting contact point, and pointed out its importance in programming. Instantaneous cutter position error (ICPE) was also investigated. A new global method based on the ICPE curve was presented. Taking the relationship between surface and cutter into consideration thoroughly, this global method shows many advantages which have been verified by simulation and cutting tests.     

Effects of laser beam energy and incident angle on the pulse laser welding of stainless steel thin sheet

This paper reports an experimental study of laser spot welding on stainless steel sheets. A pulsed Nd:YAG laser was used to weld the stainless steel specimen in the range of laser energy 0.6–1.2 J and incident angle 30–75° (the angle of the laser beam incident direction to the sheet surface). Metallography was applied to measure the cross-sectional size and shape of the welded spot. From the experimental results, it is found that as the laser energy increases, the penetration depth, bead length, and bead width of the welded spot increase. As the laser incident angle increases, the penetration depth and the bead width increase while the bead length decreases. The results illustrate that the shape and size of the welded spot depend not only on the laser energy, but also on the incident angle of laser beam.     

混合室分配板成形工艺及模具设计

对混合室分配板零件介绍了一种落料拉伸成形和立体切沿分割的工艺思路以及模具结构和相关的理论计算 ,在实际应用中获得了好的效果。对同类形状产品 ,尤其是涉及到需要进行立体切沿分割的制件 ,可提供借鉴。     

New method for determination of the pose of the grinding wheel for thinning drill points

Traditionally, twist drills are reconditioned by thinning the web so the correct chisel edge length is restored. Recently, thinning has been included in the original design of drills so as to reduce torque and tool force. Because the International Standards Organization (ISO) has a system which can comprehensively model conventional twist drills but cannot model thinning specifications, this paper presents a system for precise mathematical modeling and CNC control of a 6-axis grinding workstation for drill thinning. The presented method determines the position and orientation of the grinding wheel based on the evaluated rake and clearance angles of ISO standards for 2-flute twist drills. The mathematical model and background are discussed. For verification and demonstration, two experimental drills are produced to the identical ISO standard except that one is thinned. The modeling herein is of value to industry and research if incorporated into computer software for drill design and manufacture. It is suitable for linear notch-type cutting with controlled variable rake angle along the secondary cutting edge for purposes of thinning, notching, dubbing and advanced drill research.     

Chip geometries during high-speed machining for orthogonal cutting conditions

The originality of this work consists in taking photographs of chips during the cutting process for a large range of speeds. Contrary to methods usually used such as the quick stop in which root chips are analyzed after an abrupt interruption of the cutting, the proposed process photographs the chip geometry during its elaboration. An original device reproducing perfectly orthogonal cutting conditions is used because it allows a good accessibility to the zone of machining and reduces considerably the vibrations found in conventional machining tests. A large range of cutting velocities is investigated (from 17 to 60 m/s) for a middle hard steel (French Standards XC18). The experimental measures of the root chip geometry, more specifically the tool-chip contact length and the shear angle, are obtained from an analysis of the pictures obtained with a numerical high-speed camera. These geometrical characteristics of chips are studied for various cutting speeds, at the three rake angles −5, 0, +5° and for different depths of cut reaching 0.65 mm.     

LLC负载超高频谐振逆变器并联特性研究

针对LLC负载1 MHz超高频感应加热电压型谐振逆变器并联运行中,串联不同电感时逆变器的工作特性进行了理论分析,探究逆变器换流角度以及LLC品质因数的变化,对逆变器输出电压存在差异时换流角度的变化进行了研究。得出1 MHz的电压型谐振逆变器在存在电感差异、电压差异时换流角度是较小的,可以保证逆变器工作在小感性换流状态。最后通过MATLAB/Simulink仿真实验验证了理论分析的正确性,并对仿真结果进行了综合分析。     

光纤光栅传感器在公路隧道衬砌结构安全监测中的应用

从工程实用角度归纳了光纤光栅传感器相对于其他传统监测仪器的主要优势,阐述了其在隧道结构安全监测中的适宜性.在此基础上结合某公路隧道衬砌结构的薄弱部位和具体条件,设计了现场自动化监测和无线数据通信系统,采用光纤光栅传感器对隧道支护结构的变形和受力状态进行了实时监测实验,结果真实有效地反映了结构物的运行性态,表明光纤光栅传感器在公路隧道结构安全监测中具有良好的实用效果.     

分布式光纤测温技术在冻结修复工程中的应用

针对采用冻结法进行成井井壁修复工程的特殊性,在进行常规水文孔、测温孔监测的同时,增加新型检测手段,利用分布式光纤测温技术检测每个冻结器的纵向温度,通过数据分析,为指导冻结施工安全顺利进行提供依据。详细介绍了修复工程的概况和分布式光纤测温系统的原理、组成、检测方法及测温光缆结构。给出了现场实测数据,与常规测温孔数据相比,数据量大,能全面、直观地反映冻结壁实际发展状况。系统结构简单,机动灵活,检测方法具有一定的推广价值。