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91.
92.
S.J. Yoon 《CIRP Annals》2005,54(1):221-224
In order to manufacture a doubly curved sheet metal effectively, a flexible incremental roll forming process has been developed by adopting the advantages of the incremental forming process and the roll forming process by combining inherent flexibility of the incremental forming process and continuous deformation of the roll forming process. In the proposed roll forming system, a newly designed gripper system is attached in order to achieve automation and more precision manufacturing of the required sheet intended double curvature. The forming method has been further enhanced to form general quadrilateral blanks (including a square, a rectangle, a symmetrical trapezoid and an asymmetrical trapezoid, etc.) into doubly curved shapes by controlling the forming schedule developed by various experiments. 相似文献
93.
94.
Biaxial forming behavior is investigated for three aluminum sheet alloys (Al 5182 containing 1% Mn (5182+Mn), Al 5754, and
6111-T4) using a heated die and punch in the warm forming temperature range of 200–350 °C. It is found that, while all three
alloys exhibit significant improvement in their formability compared with that at room temperature, the non-heat-treatable
alloys 5182 + Mn and 5754 give higher part depths than that of heat-treatable 6111-T4. The formability generally increases
with decreasing BHP (BHP), but increasing the forming temperature and/or BHP minimizes the wrinkling tendency and improves
the forming performance. The stretchability of the sheet alloys increase with increasing temperature and increasing BHP. For
the alloys and forming conditions involved in the current study, the formability, measured in terms of part depth, comes mainly
from the drawing of metal into the die cavity, although stretching effects do influence the overall forming behavior. The
optimum formability is achieved by setting the die temperature 50 °C higher than the punch temperature to enhance the drawing
component. Setting the die temperature higher than the punch temperature also improves the strain distribution in a part in
such a manner that postpones necking and fracture by altering the location of greatest thinning. 相似文献
95.
96.
304不锈钢精铸件点缺陷的形成与控制 总被引:1,自引:0,他引:1
针对典型304不锈钢精密铸件内出现的黑色点缺陷,对其表面形貌、成分进行了分析,并在此基础上总结了缺陷的形成机制,确定了相应的防止措施。研究结果表明,铸件内的点缺陷可以划分为两类:一类具有不规则截面,为脱蜡过程中剩余腊料的燃烧残留物;另一类为熔炼过程中,由于脱氧剂和除渣剂的去除不彻底而引入的夹杂。通过优化脱蜡和熔炼工艺,使得铸件内的点缺陷得到了很好的控制。 相似文献
97.
Mingru Zhang Jianqing Qian Haicheng Gu 《Journal of Materials Engineering and Performance》2007,16(5):635-639
Metallographic structures of carbide-free bainite steel wheel rim are mainly composed of supersaturated lath ferrite and retained
austenite film among bainitic ferrite laths. It is suspected that supersaturated ferrite and retained austenite are likely
to decompose under the influence of temperature change and mechanical stress. Stability of wheel rim structure is studied
by means of x-ray diffraction, dye microscopy, and micro-hardness test. When the samples are tempered in the range of 150-350 °C,
the retained austenite films are at the state of relative stability. Fifty percent of retained austenite is decomposed when
the sample is tempered at 400 °C. Microhardness increases when the sample is tempered at 150 °C. The decrease in hardness
is mild when the samples are tempered from 200 to 500 °C. The mechanical stability of retained austenite film is studied with
tensile sample under the effect of tensile stress. The retained austenite appears to be stable in low and middle degree of
deformation, and decomposition occurs at great amount of deformation. Diffraction peak of carbide is not found in all above
experiments. The steel enriched silicon prevents the carbide precipitation during the transformation. It indicates the carbide-free
bainite wheel steels have an excellent thermal and mechanical stability. 相似文献
98.
冷镦挤复合的连接成形工艺分析及模具设计 总被引:2,自引:0,他引:2
基于镦挤连接成形的金属塑性变形规律,分析了一次连接成形件的冷镦挤复合成形的形变特点和工艺特点,进行了冷镦挤一次连接成形工艺过程的可行性分析设计和模具设计,并得到了生产实践验证。 相似文献
99.
100.