PHYSICAL SIMULATION OF INTERFACIAL CONDITIONS IN HOT FORMING OF STEELS

1.~nonNUInericalmodellingbythefiniteelement(FE)methodhasbecomeaneffectiveandeconomyicmeansforsimulatingmetalfoeingprocesses.However,accuratemodellingdemandsthecorrectdefinitionandinputsofthedataforthethermalandphysicalpIDPertiesoftheworkpieceandtoolmaterials,theboUndaryconditionsattheworkpiece--toolinterfaceandinotherareas,inadditiontoappropriatemeshgenerationandnumericalsolutions.Althoughmostofthematerialdataareavailable,thedataforinterfacialheattransferandfrictionconditions,Whichhavesubst…     

New inverse method for identification of constitutive parameters

A new inverse method by coupling iSIGHT and ABAQUS was proposed to determine the constitutive parameters of Al2O3sf/LY12 composite deforming at elevated temperature. It combined the merits of the f＇mite element simulation and optimization technique. The direct model was simulated with finite element code ABAQUS. The inverse problem associated with the identification of the constitutive parameters was expressed as a least square optimization problem. The direct simulation and the parameters optimization were implemented in iSIGHT integrated environment. The aim was to match the output of the direct simulation with the experiment data. The capability of the proposed inverse method was demonstrated through the identification of constitutive parameters of Al2O3sf/LY12 composite. The proposed new inverse method is also applicable to other parameters identification which is hardly determined through experiments or direct analytical method.     

Properties of Co-doped N-type FeSi2 processed by mechanical alloying

Iron-silicide was produced with a mechanical alloying process and consolidated through vacuum hot pressing. The as-milled powders were of metastable state and fully transformed into the ß-FeSi₂ phase through subsequent isothermal annealing. The as-consolidated iron silicides consisted of an untransformed mixture of α-Fe₂Si₅ and ?-FeSi phases and a partially transformed β-FeSi₂ phase was found in the low density compact. Isothermal annealing was carried out to induce transformation into a thermoelectric semiconducting β-FeSi₂ phase. The transformation behavior of the β-FeSi₂ was investigated utilizing DTA, SEM, and XRD analyses. Isothermal annealing at 830°C in vacuum led to a thermoelectric semiconducting β-FeSi₂ phase transformation, but some residual metallic α and ?-phases were unavoidable even after 96 hours of annealing. The iron silicide microstructures were investigated using SEM and TEM. The mechanical and thermoelectric properties of the β-FeSi₂ materials before and after isothermal annealing are characterized in this study.     

热压变形对灰口铸铁石墨形态的影响

研究了灰口铸铁(HTl50)在900℃大压下量塑性变形后石墨的分布形态，结果表明：随着压下量的增加，石墨片逐渐趋于平行分布；变形过程中发生了碳的回溶，同时伴随着石墨片的断裂；石墨片体积分数及片间距随压下量的增加而逐渐减少。     

铸态AZ80镁合金高温热变形行为研究

在Gleeble-1500热模拟机上对铸态AZ80镁合金在应变速率为0.005s-1~5s-1、变形温度为200℃~400℃条件下的高温热压缩变形行为进行了研究。结果表明,材料真应力-真应变曲线呈现动态再结晶特征。在温度T≥250℃,试样流变应力行为对应变速率敏感;在低温下T=200℃,应变速率对流变应力影响不大。高温下试样流变应力符合幂指数函数关系,应力指数n为6,热变形激活能Q为220kJ/mol。在高应变速率条件下,试样在变形中的温升是应变量的函数。实验中,Zener-Hollomon参数值大的试样温升明显,而Zener-Hollomon值小的试样变形温度基本保持不变。     

显微组织对Ni-Cr合金热腐蚀行为的影响

采用机械合金化法和真空熔炼法制备了不同显微组织的Ni-20Cr（质量分数，％，下同）合金，并研究其在950℃，75％Na2SO4＋25％K2SO4（质量分数，下同）盐膜下的热腐蚀行为。结果表明：细晶的机械合金化Ni-20Cr合金热腐蚀后表面形成了单一连续的Cr2O3外氧化膜，有效地阻止了硫的向内扩散，延长了热腐蚀过程的孕育期，呈现出较普通晶粒尺寸的熔炼Ni-20Cr合金更好的抗热腐蚀性能。     

高密度钨合金热静液挤压流动粘度的数值计算

采用粘性流体的运动微分方程分析工作介质在锥模中的挤压流动，通过分析工作介质的粘度对热静液挤压的影响，指出了合理的选择工作介质的成分使得粘度适宜，可以使热静液挤压力最小，而且能够避免挤压件缺陷的产生。挤压介质的粘度是关系到坯料变形流动的润滑性能及挤压变形流动性能的关键。在此基础上，给出了挤压介质的粘度的数学关系式，为热静液挤压工艺奠定重要的理论基础。     

石油钻采阀门内壁热丝TIG堆焊

石油钻采专用阀门的使用有耐强腐蚀性要求，制造时需在内壁表层堆焊耐腐蚀材料。此类阀门具有质量大、形状特殊、焊接可达性差，焊接质量要求严格等特点；重点介绍了Fronius热丝TIG焊工艺和ETR全自动堆焊设备在阀门堆焊制造上的应用。     

基于人工智能的钛合金热变形工艺参数优化

在深入分析热变形工艺参数对Ti-15-3合金显微组织及成形载荷的影响的基础上,以变形温度、变形程度和变形速率等热变形工艺参数作为设计变量,以显微组织和成形力的最佳综合为目标,建立了该合金热塑性成形工艺参数的多目标优化数学模型。以显微组织参数和成形力的人工神经网络预测模型作为优化算法的知识源,将人工神经网络与修正的遗传算法相结合,对Ti-15-3合金的热塑性成形工艺参数进行优化。结果表明,提出的修正的遗传算法是有效的,采用将其与人工神经网络相结合的方法对钛合金的热塑性成形工艺参数进行优化是可行的。     

3300mm轧机辊缝位置控制系统的研制

介绍3300mm中厚板可逆热轧机辊缝调整机构的组成,设计了3300mm轧机辊缝位置控制系统控制方案,给出了该方案中压下电机调速系统的设计过程,最终依据设计方案研制了辊缝控制系统,并在实际生产中运行使用。现场运行结果表明,用有准备切换逻辑无环流控制系统控制压下电机的辊缝位置,性能稳定,定位迅速,控制精度达到±0.3mm。宝钛集团使用该设备生产的钛及钛合金中厚板、镍板、锆及锆合金板等质量达到国际同类产品的先进水平。