Filling and solidification of TiAl melt in centrifugal field

A model was established based on the combination of the equation of continuity, the equation of conservation of momentum and the equation of general energy to describe the filling and solidification of TiAl melt by permanent mold centrifugal casting. The model was solved numerically and the filling and solidification processes in the centrifugal field were discussed. The results indicate that the centrifugal field essentially influences the filling and solidification processes of TiAl melt. The melt will first fill the cavity along the back boundary until it reaches the end. After the end is fully filled, the whole cavity will be filled gradually by the way that free surface of the melt moves towards the entrance, hence the entrance is the last part to be filled. Furthermore, the mechanism by which internal defects can be formed in centrifugally cast TiAl components were interpreted.     

钢轨内残余应力的产生及其危害

从钢轨的生产工艺和使用情况人手，分析了钢轨内部残余应力的产生原因、分布状态。结果表明：钢轨在生产和使用过程中均可以产生残余应力；钢轨内部存在大且不合理的残余应力(轨头、轨底拉应力，轨腰压应力)，将会影响钢轨的使用和落锤性能，严重时会造成线路钢轨的突发性断裂或落锤试验不合格。     

Continuous cleaning of A356 alloy melt using high frequency electromagnetic field

A set of device for electromagnetic separation (EMS) was designed and applied to process the continuous flowing melt. Tensile test was employed to compare effect of electromagnetic separation with that of the traditional processes. Compared with filtration by ceramic foam filter and process without filtration, multiple process combined with filtration and electromagnetic separation can effectively remove most of inclusions with diameter finer than 10μm in A356 alloy casting, hence improve its tensile properties. After being processed by electromagnetic filtration,the tensile strength of A356 scrap is enhanced by 8.27%, approaching the level of fresh A356 alloy.     

基于有限差分网格的发动机缸体铸件热应力模拟

对发动机气缸体铸件从浇注完到开箱落砂后的铸造过程应力场进行计算机数值模拟.为了实现形状复杂铸件的热应力分析,应用了有限差分网格向有限元网格的转换方法,得到缸体的有限元模型,并将该模型与经过大量简化后直接剖分得到的有限元模型进行了比较.在此有限元模型的基础上,采用FDM/FEM集成铸件热应力分析系统实现了对发动机缸体铸件热应力分析,模拟结果和实际生产情况相吻合.     

Flow field in air-sparged hydrocyclone

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Optical Investigation of the Effects of Substrate Orientation on Oxidation of Single Crystal β-NiAl

The residual stresses in -Al₂O₃ scales formed on high-purity FeCrAl and FeCrAlY during oxidation at 1200°C and subsequent cooling and reheating were studied using photostimulated luminescence spectroscopy. Systematic measurements of the stress in the oxide were made as a function of both alloy thickness and cooling rate and the development of stresses in the oxide scale during thermal cycling was investigated as a function of the temperature. Depending on the ratio of the alloy and oxide-scale thicknesses, substantial stress relaxation was observed to occur during cooling at a rate of 8 K/min. Compressive growth stresses of 1 GPa were determined by comparing the residual-stress measurements at room temperature with those calculated based on thermal-expansion mismatch. No significant differences in the growth stresses, the total residual stresses, or the stress relaxation during thermal cycling were observed between the oxides formed on the Y-doped and undoped FeCrAl samples. Stress relaxation is also shown to lead to the development of tensile stresses in the oxide scale under certain conditions, in particular, those associated with slow cooling followed by rapid heating.     

COMPARISON BETWEEN THEORETICAL FORMULA AND EXPERIMENTAL RESULTS ON BUBBLE ELECTROPHORESIS

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3003铝合金热变形流变应力特征

采用Gleeble-1500热模拟机进行圆柱体压缩实验．研究了3003铝合金在变形温度为300～500℃、应变速率为0．01～10s^-1、真应变为0～0．8条件下的流变应力特征。结果表明．流变应力随温度升高而降低，随应变速率的提高而增大；在应变速率小于10s^-1。时，3003铝合金首先出现加工硬化，流变应力达到峰值后单调下降，趋于平稳，表现出动态回复的特征；而在应变速率为10s^-1、变形温度在350℃以上时，合金发生了局部动态再结晶；可用Zener-Hollomon参数的双曲正弦形式来描述3003铝合金热压缩变形时的流变应力行为。     

Al-18%Si合金在梯度强磁场中凝固时初生硅的行为

研究了Al-18%Si合金在10 T梯度强磁场下加热至半固态和全熔态后的凝固过程,观察了初生硅的分布和形态,测定了其冷却曲线.结果表明:在磁场的磁感应强度和磁场梯度的乘积Bz·dBz/dz为正时,初生硅向上部聚集;而在Bz·dBz/dz为负时,初生硅向下部聚集;在强磁场下,加热至全熔态冷却下来的凝固组织中初晶硅的形态发生了明显的改变,由板片状转变为块状,初晶硅显著细化.对强磁场细化初晶硅的机制进行了探讨.     

镁合金焊丝挤压成形过程挤压力的研究

本文探索出一种镁合金焊丝挤压成形新工艺 ,简要阐述了该种工艺挤压成形的基本试验过程、试验装置。通过试验发现 ,挤压力是镁合金焊丝制备工艺过程的关键 ,探讨了影响挤压力的各种因素 ,如 :坯料温度、变形速度、变形程度、润滑条件及挤压模形状与尺寸。同时 ,以挤压1 2mm镁合金焊丝为例 ,运用主应力法计算得到了焊丝挤压过程中稳定变形阶段模具出口部分、锥形部分、挤压筒部分的单位挤压力 ,以及挤压机上的单位挤压力 ,试验发现计算所得的挤压机上的单位挤压力与实测值基本接近 ,并且可通过取定补偿系数的方法修正 ,利用该计算值 ,通过控制挤压力 ,首次成功制备出1 2mm镁合金焊丝。在此基础上运用该种计算方法分别计算出挤压1 6mm、2 0mm、2 4mm、3 0mm镁合金焊丝所需的单位挤压力 ,并在试验中成功制备出上述焊丝。