基于正压模型的离心叶轮空化性能分析

鉴于空化数值模拟软件适用范围和计算精度尚需进一步检验,采用Star-CD软件,以一种界面捕获方法来模拟空化,并选择正压模型对离心泵内部流场进行模拟,计算得到了各单元和节点的压力、速度和液体体积分数,通过调整进口断面参考点的参考压力,模拟了叶轮内的空化发生和发展过程,对比了空化发生后的性能参数与基准值。结果表明,正压模型能较好地预测叶轮的空化性能。     

Application of the Same-Stuff and Equal-Strength Laser Cladding Technology on the Repaired Semishrouded Impeller

0Cr17Ni4Cu4Nb powder was used to investigate the same-stuff laser repair(LR)technology on the semishrounded impeller.To improve the repaired effect,heat treatment was used after LR forming process.By means of optical microscopy,scan electron microscopy(SEM),micro-hardness tester and tensile tests,the microstructure of the coating was investigated and mechanical properties were measured.The experimental results show that cladding layer is well bonded to the substrate,the microstructure of the laser repaired zone(LRZ)is coarse martensite which will be refined after heat-treatment.The mechanical property experiments indicate that the micro-hardness and toughness would be increased after heat-treatment,the strength of LRZ after heat-treatment is 1050～1200 MPa,while the strength of normal laser repaired sample is 1000～1050 MPa.The refinement effect due to the heat treatment plays an important role in the improvement of the mechanical properties of samples.Overspeed examination and the real operation of the impeller after repairing also confirmed the reliability of this same-stuff and equal-strength laser cladding technology.     

常规立方晶格点阵轮的设计与静力学分析

为实现压气机叶轮在刚度和强度具有可调性的同时降低叶轮质量,基于常规立方晶格结构设计出一种新型轻量化压气机叶轮。通过3种模型悬臂梁比较计算,证明渐进均匀化(asymptotic homogenization,AH)方法在大规模点阵计算问题上具有较好的计算精度。在此基础上,采用AH方法对不同单胞填充率的点阵轮在仅考虑80 000 r/min的惯性荷载时的静力学性能进行了数值计算。研究结果表明,对于所研究路径,点阵轮的变形和应力介于无填充轮和实心轮之间,大叶片外缘的周向变形最大与最小变形差值(极差)在所有研究工况下均小于无填充轮和实心轮。对于填充率为0.4的情况,其周向变形极差值比实心轮约低23.25%,比无填充轮约低55.46%,其质量相对于实心轮可降低17.08%。这意味着点阵轮相对于传统压气机叶轮除了能较大降低叶轮质量,还将具有更好的周向抗畸变能力和更高的工作效率。同时,点阵轮相对于无填充轮和实心轮叶片边缘具有更小的轴向应力,因此可为设计更高转速的压气机叶轮提供强度保证,同时也为叶轮结构的轻量化设计提供了一种新的设计思路。     

风机叶轮离心浇注模改进设计

通过对叶轮结构及其模具的分析,从模具定位方式,叠片方法入手,对叶轮离心浇注模进行了改进设计,增加了定位套和定位压圈,减少原来的叶片隔板,使叶片均匀分布。保证了叶轮叶片与叶轮轴套同心,从而减少了叶轮整体的初始动平衡量,达到减小风机自振动振幅。     

空分设备循环水泵节能改造方案与实践

介绍无锡高新气体有限公司空分设备循环水泵的节能改造方案,对改造方案的可行性、经济性进行了分析,最后总结了改造效果。     

基于SolidWorks的罗茨风机叶轮参数化建模系统的开发

阐述了SolidWorks二次开发的必要性,介绍了SolidWorks二次开发的方法和思路。基于自动化技术,利用SolidWorks API接口程序、Visual Basic6.0高级编程语言和Access数据库,实现了罗茨风机叶轮的参数化建模系统的开发。本系统拓展了过去叶轮参数化设计的局限,不限于二叶和三叶叶轮的建模,能够实现圆弧型、渐开线型和摆线型等线型的各种叶数的建模,并能自动计算叶轮的重要性能参数,大大提高了工作效率。     

新型自散热型高温消防排烟风机

一种自散热型消防排烟风机。去掉了普通高温排烟风机的内循环叶轮,两引风导管横向左右分布在外筒两端,将内筒与外筒连接在一起;在内筒前端设置出风弯管,利用管道内气流诱导内筒气体从出风弯管排出,实现了给电机降温的目的,避免了高温损坏电机。     

煤泥浮选工艺参数对浮选指标影响的试验研究

采用XFDⅣ型浮选机对汾西紫金矿选煤厂浮选入料进行浮选试验,研究了浮选机充气量、叶轮转速和药剂配比及用量对煤泥浮选指标的影响。试验结果表明:当浮选机充气量为150 L/h、转速为1 800 r/min,捕收剂和起泡剂配比为4∶1,捕收剂和起泡剂用量分别为1 200 g/t和300 g/t时,浮选效果最好。     

Coupling simulation of fluid structure interaction in the stirred vessel with a pitched blade turbine

The interaction between fluid and a down-pumping pitched blade turbine fixed with a flexible shaft in the stirred vessel,as a typical fluid structure interaction phenomenon,was simulated by coupling the Computational Fluid Dynamics and Computational Structural Dynamics.Based on the verification of the simulated impeller torque and dimensionless shaft bending moment with experimental result,the dimensionless shaft bending moment and various loads acting on impeller (including lateral force,axial force and bending moment) were discussed in detail.By separating and extracting the fluid and structural components from those loads,the results show that the shaft bending moment mainly results from the lateral force on impeller although the axial force on impeller is much larger.The impeller mass imbalance increases the shaft bending moment and the lateral force on impeller,but has little influence on the axial force and bending moment acting on impeller.The dominant frequencies of impeller forces are macro-frequency,speed frequency and blade passing frequency,and are associated with the impeller mass imbalance.     

基于液固耦合的搅拌轴疲劳强度分析

针对浮选机主轴的疲劳强度问题,基于液-固耦合的方法,采用流体分析与疲劳强度分析相结合的方式对浮选机主轴的疲劳强度进行协同计算。根据疲劳强度理论,通过数值分析确定主轴的疲劳极限应力,得出主轴的应力分布规律,该研究对防止主轴疲劳断裂,优化设计浮选机主轴,具有一定的指导意义。