汽车拨叉裂纹原因分析

采用化学成分分析、硬度检测、金相检测等方法,分析了拨叉裂纹产生的原因.结果表明,拨叉存在缩孔、枝晶间夹渣、偏析,而淬火冷却不足、高频淬火层不均匀、脱碳层、较高的硬度及应力是导致裂纹的原因.     

Removal of residual oxide layer formed during chemical–mechanical-planarization process for lowering contact resistance

In the present work, we report the formation of residual oxide layer during chemical–mechanical-planarization (CMP) process in the carbon nanotube (CNT) via interconnects and some feasible solutions for its removal. Residual oxide layer makes electrically poor contact between CNTs and metal resulting in high contact resistance in CNT via interconnects. We adopt post-CMP processes such as hydrofluoric acid (HF) or Ar plasma treatment to remove the residual oxide layer. X-ray photoelectron spectroscopy (XPS) was used to confirm the chemical state of samples before and after the post-CMP process. Silicon and oxygen peaks from silicon-based oxide layer observed after the CMP process were disappeared and reduced in its intensity by the post-CMP process, respectively. Furthermore, via resistance decreased more than 1 order of magnitude after the post-CMP process. It is found that the post-CMP process provides good electrical contact between CNTs and metal by removing the residual oxide layer.     

Selective single pulse femtosecond laser removal of alumina (Al2O3) from a bilayered Al2O3/TiAlN/steel coating

We studied surface modification of a double layer protective coating on steel induced by single fs laser pulse irradiation in ambient air. The outer alumina (Al₂O₃) layer, which protects against aggressive environments, was 1.7 μm thick and the titanium aluminum nitride (TiAlN) layer in contact with the steel surface had a thickness of 1.9 μm. The pulses (λ = 775 nm, τ = 200 fs) were generated by a Ti:sapphire laser source. The pulse energy was varied from 0.32 μJ to 50 μJ, corresponding to an incident laser fluence of 0.11 J cm^− 2 to 16.47 J cm^− 2. The surface damage threshold was found to be 0.20 J cm^− 2 and the alumina layer removal was initiated at 0.56 J cm^− 2. This selective ablation of alumina was possible in a wide range of fluences, up to the maximum applied, without ablating the TiAlN layer beneath.     

镁合金微弧氧化层化学镀镍的镍盐活化工艺研究

通过差热分析、扫描电镜?斓仁侄?对镁合金微弧氧化层化学镀镍的镍盐活化工艺进行了研究,并与钯盐活化的效果进行了对比。结果表明:用镍盐对镁合金微弧氧化陶瓷层进行化学镀镍的活化是可行的,活化需要通过活化液室温浸泡和热还原两个步骤完成,活化液配方和热还原工艺是影响活化效果的重要因素;与钯盐活化相比,镍盐活化后化学镀镍的镀速低,最终形成的镀层厚度小,但有利于保持化学镀液在施镀过程中的稳定性。     

Selective deposition on block copolymer film by thermal evaporation of silver

Selective deposition of Ag onto nanostructured block copolymer film template of poly(ethylene oxide) and poly(methacrylate) with azobenzene mesogen (PEO-b-PMA(Az)) has been done by thermal evaporation technique. A hexagonally arranged pattern or ordered strip structure of the PEO nanocylinders dispersed in the PMA(Az) matrix appears on the pure copolymer film surface after thermal annealing at 140 °C or 110 °C, respectively. Atomic force microscopy confirms that the deposited Ag atoms prefer to wet PMA(Az) matrix domains on the film surface, and finally aggregate into discrete nanoparticles in both cases. An ordered porous metallic layer is created on the hexagonally patterned copolymer template surface due to the preferential interaction of Ag toward the PMA(Az) phase. Alternatively, ordered array of metallic chains is formed on the template featured with strip structure. While the nominal layer thickness of the deposited Ag is 50 nm, the ordered metallic nanostructure disappears, indicating the host copolymer template cannot guide the spatial distribution of the deposited metal any more.     

烧结材料孔隙形态与分布对离子氮碳共渗层组织结构的影响

研究了烧结材料孔隙形态与分布对离子氮碳共渗层组织结构的影响。试验表明，随试样孔隙数量的增加，γ＇相含量和扩散层深度增加。由于试样的正压制面与侧压制面的孔隙形态及分布不同，导致化合物层深度和相组成不同。还观察讨论了氮原子在氮碳共渗层的分布状态。     

镶嵌活塞Alfin粘结层失效机理及质量提高研究

通过改变铸铁圈的化学成分,使铸铁镶圈与活塞本体的硅铝合金膨胀性能基本相近,最大限度地降低了Alfin粘结层的热膨胀应力:同时优化模具结构和浇注工艺.使镶圈在模具型腔内准确迅速定位、快速合模及铝液快速覆盖镶圈,降低了镶圈表面扩散层的氧化程度,提高了Alfin粘结层质量,从而延长了镶圈活塞的使用寿命.     

化学溶液法制备的La_2Zr_2O_7缓冲层特性研究

利用XRD、电子背散射衍射分析(EBSD)和反射高能电子衍射(RHEED)等测试手段对化学溶液沉积技术制备的La2Zr2O7缓冲层的体织构和表面特性进行了研究。结果表明,在金属基带上,利用化学溶液沉积技术制备的La2Zr2O7缓冲层具有良好体织构和表面特性。     

在蓝宝石基片上制备高质量的Tl-2212超导薄膜

在蓝宝石衬底上生长高质量Tl-2212薄膜的制备方法。在最佳退火条件下,对蓝宝石(1102)基片和CeO2缓冲层进行高温热处理,所生长500nm厚的Tl-2212薄膜具有优良的面内和面外取向,薄膜的超导电性得到大幅度提高,其临界转变温度(Tc)达到107.5K,在液氮温度下,临界电流密度为(Jc)3.6MA/cm2,微波表面电阻Rs(77K,10GHz)约为263μΩ。     

Electrochemical investigation on nanoflower-like CuO/Ni composite film as anode for lithium ion batteries

Nanoflower-like CuO/Ni film was prepared by electrodeposition method in an alkaline nickel electroplating solution, and the nanoflower-like CuO film was obtained by direct oxidation on copper substrate. The nanoflower-like CuO was crystalline with space group of C2/c, and the amorphous Ni particle layer on the surface of film contacted well with the nanoflower-like CuO. The electrochemical properties of CuO/Ni film were investigated by cyclic voltammetry (CV) and galvanostatic charge-discharge tests. Since the metallic Ni can act as conductor and catalyst, the CuO/Ni film exhibits higher initial coulombic efficiency (72.1%) than the pure CuO film (57.0%), and better capacity retention (96.3% of the 2nd cycle) than the pure CuO film (67.8% of the 2nd cycle) at the current density of 0.1 mA cm⁻².