Microstructural characterization of Cu/Al composites and effect of cooling rate at the Cu/Al interfacial region

Cu/Al composites are of vital importance in industrial applications because of their numerous advantages. The influence of bond-ing temperature and cooling rate on the microstructure and morphology of ...     

Atomic layer deposition of GDC cathodic functional thin films for oxide ion incorporation enhancement

In this paper, we report successful fabrication of a gadolinia-doped ceria (GDC) thin film using atomic layer deposition (ALD) for improving the performance of solid oxide fuel cells (SOFCs). By varying the deposition conditions and adjusting the configuration of the ALD supercycle, the doping ratio of ALD GDC was controlled. The morphology, crystallinity, and chemical composition of ALD GDC thin films were analyzed. ALD GDC showed different surface chemistry, including oxidation states, at different doping ratios. The application of ALD GDC in a SOFC led to an output power density enhancement greater than 2.5 times. With an anodic aluminum oxide (AAO) porous support structure, an ALD GDC thin film SOFC (TF-SOFC) showed a high power density of 288.24 mW/cm² at an operating temperature of 450°C.     

液相法制备棒状Al2O3及Al2O3-ZrO2陶瓷复合粉体

采用二乙三胺五乙酸（DTPA）为配合剂,以简易的液相法合成出微纳米纤维状Al和Al-Zr前体,煅烧处理制备了棒状α-Al₂O₃和Al₂O₃-ZrO₂复合陶瓷粉体。同时研究了DPTA∶Al³⁺质量比、反应温度与时间对陶瓷粉体形态的影响。利用X射线衍射（XRD）、热分析（TG/DSC）以及扫描电子显微镜（SEM）对粉体进行了表征。结果表明：较高的DTPA∶Al³⁺质量比以及较长的反应时间有利于制备高长径比的纤维棒状Al和Al-Zr配合物前体。合成纳米纤维状α-Al₂O₃和Al₂O₃-ZrO₂前体的最优条件是反应温度60℃,反应时间5.5h,DTPA∶Al³⁺比例为1.2∶1。相应地,该前体煅烧后可以制备出棒状α-Al₂O₃和Al₂O₃-ZrO₂复合陶瓷粉体。     

Ti、Mo、W、Cr及其合金镀层与超硬磨料之间结合性能的研究

本文在研究金属与超硬磨料之间作用的基础上，讨论了实现镀层与磨料形成强力结合的条件，为高性能超硬工具的制造提供了理论和实践依据。     

钛合金与不锈钢的相变超塑性扩散焊工艺

用相变超塑性扩散焊法实现了钛合金TA17与不锈钢0Cr18Ni9Ti之间的连接.研究了工艺参数对接头强度的影响,得到试验条件下钛合金与不锈钢焊接的优化工艺参数为循环上限温度890℃, 循环下限温度800℃, 循环次数10, 焊接压力5MPa, 循环加热速度30℃/s.在优化的工艺条件下,接头强度达到307MPa,而焊接时间仅为160s.对拉伸断口进行了扫描电镜观察、能谱分析和X射线衍射分析,发现断裂沿FeTi和β-Ti层之间的某一个位置发生,FeTi金属间化合物层是接头的最薄弱环节.对接头进行了能谱分析,结合Fe-Cr-Ti三元相图发现,钛合金与不锈钢之间的反应区内依次形成了σ、Fe2Ti、FeTi和β-Ti层.     

New developments in cold spray based on higher gas and particle temperatures

In cold spraying, bonding is associated with shear instabilities caused by high strain rate deformation during the impact. It is well known that bonding occurs when the impact velocity of an impacting particle exceeds a critical value. This critical velocity depends not only on the type of spray material, but also on the powder quality, the particle size, and the particle impact temperature. Up to now, optimization of cold spraying mainly focused on increasing the particle velocity. The new approach presented in this contribution demonstrates capabilities to reduce critical velocities by well-tuned powder sizes and particle impact temperatures. A newly designed temperature control unit was implemented to a conventional cold spray system and various spray experiments with different powder size cuts were performed to verify results from calculations. Microstructures and mechanical strength of coatings demonstrate that the coating quality can be significantly improved by using well-tuned powder sizes and higher process gas temperatures. The presented optimization strategy, using copper as an example, can be transferred to a variety of spray materials and thus, should boost the development of the cold spray technology with respect to the coating quality. This article was originally published inBuilding on 100 Years of Success, Proceedings of the 2006 International Thermal Spray Conference (Seattle, WA), May 15–18, 2006, B.R. Marple, M.M. Hyland, Y.-Ch. Lau, R.S. Lima, and J. Voyer, Ed., ASM International, Materials Park, OH, 2006.     

高韧性自保护药芯焊丝

采用正交设计方法，研制出一种新氟钙钛渣系（ＣａＦ２－ＴｉＯ２－ＭｇＯ）的自保护药芯焊丝，其焊接工艺性能良好，烟雾少，并且熔敷金属组织均匀，细小，塑性和低温韧性高，是与５５０ＭＰａ级低合金高强钢相匹配的一种高效焊接材料，适于野外焊接重要结构。     

不同结构及成分的Al3Ti合金成键特征的分析

利用Ｘ射线光电子能谱法分析了Ａｌ３Ｔｉ系合金的成键性质。Ｄ０２２型Ａｌ３Ｔｉ成键性质的各向异性有利于稳定Ｄ０２２结构，Ｌｌ２型Ａｌ３Ｔｉ成键方式呈各向同性。Ａｌ６７Ｔｉ２５Ｍｎ８合金中Ａｌ－Ｔｉ键与Ａｌ６７Ｔｉ２５Ｎｉ８合金相比具有球化程度高，方向性小的特点，有利于提高塑性。     

Cu中间层SiCp/Al MMCs TLP扩散连接过程分析

采用铜箔作中间层,在连接温度为853 K、无压的条件下进行了瞬间液相连接,对TLP扩散连接过程及其动力学模型进行了分析,并对试验结果进行了的验证.结果表明TLP扩散连接理论模型和试验结果之间还存在着一些差异,对等温凝固过程还需要进一步探讨.分析认为,AlMMCs中大量的晶界、亚晶界、位错等短路扩散通道的存在,直接影响TLP连接过程及其动力学.     

FeAl/FeAlSi非对称膜材料的制备及膜基结合性能

目的制备高温腐蚀环境下应用的Fe Al/Fe Al Si非对称膜材料,研究膜与基体的结合性能。方法采用粉末反应合成法制备大孔径、高孔隙度的FeAlSi多孔体作为支撑体,通过浸渍法在支撑体表面制备小孔径的FeAl涂层作为膜层,再经烧结得到Fe Al/Fe Al Si非对称膜材料。研究Fe Al/Fe Al Si非对称膜材料的孔结构性能及膜基结合性能。采用XRD和SEM研究多孔膜材料的物相组成及微观形貌,采用孔结构测试仪及压汞法测试支撑体与膜层的孔结构参数,采用拉伸法和反吹实验研究Fe Al/Fe Al Si非对称膜材料的膜基结合性能。结果 Fe Al/Fe Al Si非对称膜材料表面膜层均匀、完整,膜层与支撑体之间具有冶金结合。支撑体的孔隙度和平均孔径分别为43.0%和22.7μm,膜层的孔隙度和平均孔径分别为36.5%和7.5μm。当膜层厚度增加时,膜材料的透气度下降,最大孔径在一定膜层厚度范围内变化不大,当膜层厚度在150～300μm范围内时,最大孔径约为7.8μm。膜层与支撑体的结合强度大于5.5 MPa。结论浸渍法制备的Fe Al/Fe Al Si非对称膜材料的孔结构性能优异,膜基结合性能满足工业应用。