数控小孔冲床网眼平板加工中的波浪纹缺陷成因分析及排除

文章就数控小孔冲床加工纺织烘干设备中帘子网眼平板产生波浪纹缺陷的原因,进行了全面、详细的理论分析.在排除机床、模具精度影响的基础上,针对压料机构运动误差产生的机理和不利影响,详细分析了网眼冲孔加工产生波浪纹缺陷的根本原因,提出了相应的改进措施,在实践中具有良好的实用效果.     

Q235B H型钢冷弯开裂原因分析

利用宏观检验、化学成分分析、力学性能测试及金相检测等方法对Q235B H型钢冷弯开裂试样进行分析。结果表明:在冷弯试验过程中,粗大的条状塑性夹杂物和点链状脆性夹杂物与基体的结合性较差,冷弯过程中夹杂物脱落或周围应力集中形成空隙或显微裂纹,随着受力状态的加强导致裂纹扩张形成冷弯开裂的裂纹源,在开裂过程中带状组织和加工痕迹加剧了裂纹的扩大。     

Feedrate optimization and tool profile modification for the high-efficiency ball-end milling process

Trend in die/mold machining is to produce highly quailed surface using the high-speed hard machining with the ball-end cutter. The ball-end milling is, however, less efficiency than the flat end milling. It is important to optimize the feedrate that gives the maximum material removal rate constrained by an allowable surface roughness. The state-of-art of the CBN ball-end cutter technology allows increasing the tooth feed for high-speed and high-efficiency machining. However, because the spherical shape of the cutter can result in the scallop-liked cusps on the machined surface, the surface roughness consideration makes a feedrate limitation to the CBN cutter. In this paper, the optimization of the feedrate by considering the generated-scallop effect of the ball-end cutter has been studied. It was found that the tooth feed must be kept within one third of the path pick in order to keep the feed-interval scallop height not over the path-interval scallop height. Therefore, the potential capability of the CBN cutter for the larger tooth feed (i.e. high efficient) machining can not be fully exploited. It was found a notch-cut on the center of the ball-end cutter reduced the feed-interval cusp height, thus allowing an increased feedrate of more than 50% compared with the standard ball-end cutter. If the parameters of the notch-cut profile can be optimized, it is believed that the feedrate can be further increased.     

A modified embedded-atom method interatomic potential for the Fe–H system

A modified embedded-atom method (MEAM) interatomic potential for the Fe–H binary system has been developed using previously developed MEAM potentials of Fe and H. The potential parameters were determined by fitting to experimental data on the dilute heat of solution of hydrogen in body-centered cubic (bcc) and face-centered cubic (fcc) Fe, the vacancy–hydrogen binding energy in bcc Fe, and to a first-principles calculation for the lattice parameter and bulk modulus of a hypothetical NaCl-type FeH. The potential accurately reproduces the known physical properties of hydrogen as an interstitial solute element in bcc and fcc Fe. The applicability of the potential to atomistic approaches for investigating interactions between hydrogen atoms and other defects such as vacancies, dislocations and grain boundaries, and also for investigating the effects of hydrogen on various deformation and mechanical behaviors of iron is demonstrated.     

ZnO压敏陶瓷的非线性功能添加剂

本文采用单元掺杂与多元掺杂的方法，系统研究了几种过渡金属氧化物添加剂在控制ＺｎＯ压敏陶瓷非线性方面的作用，并根据金属阳离子外壳层电子结构稳定性和缺陷化学反应进行了分析，认为阳离子具有不饱和外层电子结构且半径与Ｚｎ＾２＋离子相近的过渡金属氧化物能改善ＺｎＯ压敏陶瓷非线性。     

5000m3液氨球罐缺陷分析

介绍建峰化工总厂化肥厂液氨球罐在进行周检时发现的缺陷及状况。针对不同类型缺陷 ,对其出处、成因按相关标准理论进行详细分析 ,运用规程进行强度校核、评定 ,得出球罐在下一检验周期前仍然安全可靠 ,提出了预防措施和建议     

Stochastic defect diffusion model for relaxation effects in crystalline polyethylene

It is suggested that some relaxation processes observed in crystalline polyethylene are consequences of the diffusive motion of a particular defect called a point dislocation or twist dispiration loop along the polyethylene stems in lamellar crystals. The motion of the defect, characterized by a diffusion coefficient and a mobility, is described by solutions of the Smoluchowski diffusion equation with boundary conditions that constrain the defect to move along routes that produce experimentally observable results. The fact that passage of the defect causes both a 180° rotation of the chain and moves an extra CH₂ group in the direction of the chain axis is important to the interpretation of the data according to this model. The diffusion coefficient for a defect is estimated to be around 2 × 10^?9 cm² s^?1 at 70°C. This value is shown to be reasonable both from the viewpoint of detailed computer modelling of defect motion and contemporary ideas about scaling.     

Virtual machining considering dimensional,geometrical and tool deflection errors in three-axis CNC milling machines

Virtual manufacturing systems can provide useful means for products to be manufactured without the need of physical testing on the shop floor. As a result, the time and cost of part production can be decreased. There are different error sources in machine tools such as tool deflection, geometrical deviations of moving axis and thermal distortions of machine tool structures. Some of these errors can be decreased by controlling the machining process and environmental parameters. However other errors like tool deflection and geometrical errors which have a big portion of the total error, need more attention. This paper presents a virtual machining system in order to enforce dimensional, geometrical and tool deflection errors in three-axis milling operations. The system receives 21 dimensional and geometrical errors of a machine tool and machining codes of a specific part as input. The output of the system is the modified codes which will produce actual machined part in the virtual environment.     

基于轮廓波变换的织物疵点图像消噪新方法

为了实现织物疵点图像的有效消噪,使其更有利于特征提取和疵点检测,提出了基于轮廓波变换的织物疵点图像消噪新方法。综合考虑轮廓波方向子带能量的大小与织物疵点图像轮廓细节之间的关系,对Donoho多尺度分解阈值进行修正,改进了Donoho多尺度分解阈值对图像细节"过扼杀"的缺点。实验结果表明,对织物疵点图像进行基于轮廓波变换改进阈值消噪时,该方法更好地保留了织物疵点图像的轮廓细节,峰值信噪比显著提高。采用改进的轮廓波Donoho多尺度分解阈值消噪后的图像,可以更好地应用于织物疵点图像的特征提取和疵点识别。     

Diamond growth by carbon ion implantation of diamond

Medium energy (5–25 keV) ¹³C⁺ ion implantation into diamond (100) to a fluence ranging from 10¹⁶ cm⁻² to 10¹⁸ cm⁻² was performed for the study of diamond growth via the approach of ion beam implantation. The samples were characterized with Rutherford backscattering/channelling spectroscopy, Raman spectroscopy, X-ray photoemission spectroscopy and Auger electron spectroscopy. Extended defects are formed in the cascade collision volume during bombardment at high temperatures. Carbon incorporation indeed induces a volume growth but the diamond (100) samples receiving a fluence of 4 × 10¹⁷ to 2 × 10¹⁸ at. cm⁻² (with a dose rate of 5 × 10¹⁵ at. cm⁻² s⁻¹ at 5 to 25 keV and 800 °C) showed no He-ion channelling. Common to these samples is that the top surface layer of a few nanometers has a substantial amount of graphite which can be removed by chemical etching. The rest of the grown layer is polycrystalline diamond with a very high density of extended defects.