机械加工技术中的数控加工运用分析

随着人们生活水平不断提升,对于各个行业的技术内容也有着更高的要求,在进行机械设备的加工过程中往往存在一系列影响因素,此类因素最终会影响到整体的加工质量。对于相关行业内的从事人员来说就需要采取一定的技术手段和策略来对其进行处理和解决,从而有效提高机械教工的质量和效率。目前可以应用数控技术来达到这样的效果,数控技术也是当前机械设备发展转型的一个重要因素。     

ZG20SiMn铸钢摇臂壳体铸造过程数值仿真及工艺优化

摇臂壳体是采煤机的重要组成部件,具有多级壁厚、变截面等异形特征。为提高采煤机摇臂壳体铸造质量,解决因铸造工艺不成熟导致的缩松、缩孔等缺陷问题。以MG325型采煤机摇臂壳体为研究对象,设计顶注式和底注式两种铸造工艺方案,采用ProCAST软件探究不同浇注工艺方案下摇臂壳体铸件充型及凝固过程,分析铸件温度场、凝固场及缩松、缩孔铸造缺陷位置。基于Niyama判据和应力场分布对底注式铸造工艺方案进行优化。结果表明:优化后摇臂壳体铸件在凝固冷却过程中保持温度梯度递增,促进铸件实现顺序凝固,铸件缺陷率明显降低且充型效果更佳,缩孔体积仅占摇臂壳体体积的0.004 9%,电机孔薄壁端面应力优化量为38.47%,输出端孔处应力优化量达到91.08%。本文研究成果为采煤机摇臂壳体的铸造工艺提供了理论基础和数据支撑。     

石墨烯基导热薄膜的研究进展

随着现代技术的发展,散热和导热已成为制约芯片器件小型化和大功率制造业发展的关键问题之一。由于传统的金属导热材料存在密度大和易氧化等问题,近年来以石墨烯基材料为代表的非金属碳基材料逐渐成为国内外的研究热点。本文综述了近年国内外石墨烯导热薄膜的制备方法及最新研究成果,分析讨论了热处理工艺、晶粒尺寸、薄膜密度及杂质原子和缺陷等对石墨烯导热薄膜性能的影响和物理机理,并对该领域的发展趋势进行了展望。     

三端口四态变量CNN原理在肿瘤生长方程中应用

提出了一种在抗癌免疫监视下的肿瘤生长细胞神经网络(GISAC CNN)模型.用具有3个端口4个态变量CNN的解析判别法研究了GUSAC CNN的分歧图.数值模拟了癌细胞扩散和清除过程.研究结果似乎表明:效应细胞对癌细胞的清除起着至关重要作用,细胞组织中存在免疫缺陷,可能导致癌细胞的转移与扩散.     

基于深度学习的表面缺陷检测方法综述

近年来, 基于深度学习的表面缺陷检测技术广泛应用在各种工业场景中. 本文对近年来基于深度学习的表面缺陷检测方法进行了梳理, 根据数据标签的不同将其分为全监督学习模型方法、无监督学习模型方法和其他方法三大类, 并对各种典型方法进一步细分归类和对比分析, 总结了每种方法的优缺点和应用场景. 本文探讨了表面缺陷检测中三个关键问题, 介绍了工业表面缺陷常用数据集. 最后, 对表面缺陷检测的未来发展趋势进行了展望.     

Design,refinement, implementation and prototype testing of a reconfigurable lathe-mill

This article documents the design, refinement, and implementation of a reconfigurable machine tool that provides a flexible platform for turning and milling. Advances in the design and capabilities of machine tools drive modern industry. In fact, the expanding capabilities of the machines permit novel and economic changes in the manufacturing and design of products. After the flexible manufacturing (FMS) boom, a more recent, but no less significant, area of machine development involves the reconfiguration of milling machines. This reconfigurability can also be applied to lathe-mills. The present work demonstrates satisfactorily the reconfiguration characteristics of modularity, integrability, and convertibility. We prototype and test a completely functional bench top reconfigurable lathe mill machine implemented using a $10,000 USD budget and developed following a synthesized machine tool product development methodology that begins with concept design and cutting forces to end in prototyping. In addition to reasonable results in runout, positioning, and surface roughness, the machine demonstrates the capability to produce parts with a Cpk of 1.009, thereby demonstrating the ability to fabricate this type of machine in Mexico for the local jewelry industry.     

220 kV变压器套管接线头缺陷处理

咸宁塘2号主变为匈牙利GANZ公司的产品,咸宁供电公司通过现场研究,对套管接线头、导电杆进行改造,从而解决了塘2号主变中压侧A、C相套管过热的严重缺陷。     

摇枕铸钢件麻坑缺陷的消除

生产中发现二氧化碳水玻璃石英砂铸钢件麻坑缺陷与二氧化碳水玻璃石灰石砂铸钢件的麻坑形貌特征相似。试验指出：采用与消除二氧化碳水玻璃石灰石砂铸钢件麻坑缺陷相同的方法如：改性涂料、不上涂料、改良面砂等工艺方法可有效地消除二氧化碳水玻璃石英砂铸钢件的麻坑缺陷。     

A note on the divergence problem arising in calculation of Green’s function for a 2D piezoelectric thin film strip containing straight line defects and free boundaries: Fourier approach for bodies of unrestricted anisotropy

In this paper we derive a set of novel formulas for computation of the Green’s function and the coupled electro-elastic fields in a 2D piezoelectric strip with free boundaries and containing a distribution of straight line defects. The strip is assumed to be of unrestricted anisotropy, but allowing piezoelectricity, and in this sense situation is more general than in the available literature where only cubic symmetry was investigated. We employ a set of already known analytic formulas for the Fourier amplitude of the Green’s function and the corresponding electro-elastic fields. The key novelty of this paper is solution for the divergence problem occurring during integration of the Fourier amplitude. This problem is caused by poles at k = 0 in various matrix components of the amplitude. From purely mathematical point of view such poles lead to quantities which do not tend to zero at infinity, and this situation is clearly unphysical. To resolve this issue it is demonstrated by means of rigorous analysis that when some additional physical conditions are imposed, physical fields exhibit regular behavior at infinity - the poles do not contribute. Nevertheless, they lead to irremovable numerical ∞ − ∞ uncertainties spreading over the whole domain of integration. This motivates us to compute exact formulas for all these poles to enable engineering calculations involving the system in question.     

超声振动辅助等离子沉积成形的研究

介绍了等离子沉积成形的原理、应用及其存在的优缺点,从超声原理出发介绍了超声振动对等离子沉积过程中晶粒及组织的影响,并设计了超声振动辅助等离子沉积成形的实验装置,对实验过程中以及该实验可能涉及的问题进行了探讨.