一种特殊卫星推力器矢量测量方法

常规卫星推力器的总装精度测量是通过经纬仪系统准直测量立方镜工装实现的.某卫星上出现了一种带有一个135°拐角的特殊推力器,受其结构及安装位置的限制,使用常规的经纬仪,现有的精度测量软件和立方镜精测工装无法直接测得此特殊推力器在卫星坐标系下的角度.设计了一种新型精测工装,并提出了基于该精测工装的特殊卫星推力器矢量的测量方法.该测量方法已经过验证和认可,并应用到后续型号的此种特殊推力器矢量测量工作中.     

基于液压驱动的数控机床上下料 机械手的设计与研究

针对数控机床自动化生产线的工件上下料,设计了机械手的手腕部位和执行手爪的齿轮式机械结构。采用液压控制系统控制机械手的3个执行机构运动,其中,垂直手臂的上升、下降采用垂直升降液压缸,手腕部位的前伸、后缩采用水平伸缩液压缸,执行手爪的夹紧、张开采用柱塞液压缸。对机械手的力学性能进行分析与计算,证明机械手装置简单可靠,具备抓取、搬运30 kg工件的能力。通过对PLC控制系统的设计,使机械手达到了生产线上工件自动上下料的功能要求。     

Prediction model of surface residual stress within a machined surface by combining two orthogonal plane models

The variation of surface residual stress within a machined surface layer caused by face turning was studied. The size of the tool’s corner radius and the feed rate affect residual stress. A process model using the finite element method is proposed and the mechanical effects of the corner radius and feed rate on a machined surface were discussed. When a tool with a small corner radius is used, surface residual stress perpendicular to the cutting direction becomes compression stress. As well, surface residual stress changes from tension to compression as the feed rate decreases. The process model consists of an orthogonal cutting simulation and an indentation-like simulation of a corner radius into a work piece surface. The simulated results show quantitative agreement with the residual stress measured experimentally. The integrity of the machined surface will be controlled more efficiently if the cutting conditions during finishing are determined with the proper consideration of the surface generating process.     

智能井用管线切割工具设计

采用智能完井技术的油井,修井周期长,长年生产的井中积累较多的油垢、胶质等杂物,修井时起出管柱较为困难。在管柱起出遇卡时,常规的切割工具只能对油管进行切割,无法对井下工具的控制管线进行切割。设计了一种专用的管线切割工具。介绍了该工具的结构、工作原理、技术参数、施工工艺。分析了关键结构的强度。通过ANSYS软件对管线剪切模型进行有限元分析,结果表明管线切割工具可承受拉力达800 kN,可对6根不同尺寸多种组合的控制管线进行切割。进行下部管柱打捞过程中,不会有冗杂的管线阻碍打捞作业。     

基于加工尺寸检测数据的刀具磨损及寿命研究

在对机械加工尺寸跟踪检测和对检测数据进行建模分析的基础上，提出对刀具磨损状况及寿命进行估计和预测的新途径；将加工质量控制与刀具监控统一起来，为自动化机械加工设备的换刀决策提供了一种新方法。     

Mechanism and prediction of failure of diamond films deposited on various substrates by HFCVD

Diamond films were deposited on the WC-Co cemented carbide and Si3N4 ceramic cutting tool substrates by hot-filament-assisted chemical vapour deposition. The adherence property of diamond films was estimated using the critical load (Pcr) in the indentation test. The adhesive strength of diamond films is related to the intermediate layer between the film and the substrate. Poor adhesion of diamond films to polished cemented carbide substrate is owing to the formation of graphite phase in the interface. The adhesion of diamond films deposited on acid etched cemented carbide substrate is improved, and the peeling-off of the films often happens in the loosen layer of WC particles where the cobalt element is nearly removed. The diamond films' adhesion to cemented carbide substrate whose surface layer is decarbonizated is strengthened dramatically because WC phase forms by reaction between the deposited carbon and tungsten in the surface layer of substrates during the deposition of diamond, which results in chemical combination in the film-substrate interface. The adhesion of diamond films to silicon nitride substrate is the firmest due to the formation of chemical combination of the SiC intermediate layer in the interfaces. In the piston-turning application, the diamond-coated Si3N4 ceramic and the cemented carbide cutting tools usually fail in the form of collapsing of edge and cracking or flaking respectively. They have no built-up edge(BUE) as long as coating is intact.As it wears through, BUE develops and the cutting force on it increases 1 - 3 times than that prior to failure. This can predict the failure of diamond-coated cutting tools.     

Tool wear mechanism in turning of novel wear-resisting aluminum bronze

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切削刀具PVD涂层技术的发展及应用

PVD涂层是利用蒸发、辉光放电等物理过程 ,在基材表面沉积出所需要的涂层的技术 ,通常采用的 PVD技术有蒸发镀膜、离子镀膜和溅射镀膜三大类 ,其中离子镀和溅射镀适合于对切削刀具进行超硬材料涂层。本文着重介绍了溅射镀技术及采用该技术生产的几种重要的涂层 ,结合实例介绍了它们的使用性能 ,并对 PVD涂层切削刀具技术的研究进展 ,工业化生产及应用现状进行了综述。     

对加工中心自动换刀装置换刀时间的探讨

文章简单介绍了ATC结构以及目前市场上ATC换刀时间的不一致局面,对现有加工中心ATC换刀时间的评定方法做了综合论述,适应ATC的模块化趋势,提出给出ATC独立换刀时间以及刀对刀时间结合切削对切削、辅助位置对位置的换刀时间评定办法.     

基于VERICUT的虚拟龙门加工中心建模和仿真关键技术研究

为减少零部件试切,检验数控工艺合理性,构建了虚拟龙门加工中心。研究了龙门加工中心运动,阐述了侧面铣头运动由旋转中心和换刀点控制,提出了虚拟机床侧面铣削运动构建方法,可实现各角度侧面铣。搭建了虚拟加工环境,通过零件仿真加工,完成了零件顶面及4个侧面的铣削加工,验证了数控代码的正确性,检验了数控工艺合理性,减少了零件试切,缩短了开发周期,仿真结果表明虚拟龙门加工中心的正确性。