Toughening effects of nucleating agent on impact polypropylene copolymer

In this study, the impact polypropylene copolymer (IPC) blended with the sorbitol‐based nucleating agent (NA) NX8000 was prepared and then characterized using a wide range of instrumentations. The results showed that the NA formed a fibril network which resulted in the increased viscosity of system and the decreased size of ethylene–propylene random copolymer (EPR) phase. The results of mechanical tests revealed “the brittle–ductile transition (BDT)” occurred while the ethylene content was between 3.5 wt % and 6 wt % and indicated that the impact strength of IPC was greatly improved by the addition of NX8000 when the EPR content was right over the critical value of BDT. The investigations provided valuable information for the further development of IPC materials and boarded its potential industrial applications. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40705.     

Silk‐inspired polyurethane containing glyalaglyala tetrapeptide. III. morphological,thermal, and mechanical features of electrosprayed and electrospun deposition

Morphological, thermal, and mechanical features of electrosprayed and electrospun deposition of the silk‐inspired polyurethane (PU) containing GlycineAlanineGlycineAlanine (GlyAlaGlyAla, the featured peptide sequence of silkworm silk fibroin) tetrapeptide, which was synthesized by the traditional liquid‐phase peptide synthesis method and the classical two‐step polymerization method using Boc‐protected amino acids and diisocyanates as starting materials, were characterized. The results show that the synthesized silk‐inspired PU dissolved in tetrahydrofuran (THF) can be easily electrosprayed or electrospun into the film form, although its molecular weight ranging from 13,000 to 15,000 is quite low. Elastomeric fibrous membranes with surface morphologies of “droplets,” “bead‐on‐string,” and “nonwoven fibers” have been obtained by electrospraying and electrospinning the silk‐inspired PU/THF solution of varying concentrations. The thermograms confirm high thermostability of the silk‐inspired PU between 350 and 400°C due to the polar peptide linkages. The tanδ peak of dynamic mechanical analysis curve corresponding to its glass transition temperatures is detected at ?34.3°C. Its elongation at break is about 140–150%, and the breaking tensile strength ranges from 22 to 27 MPa, which is consistent with the data of other PUs containing l ‐alanine residue. Information provided by this study can be used to better understand the correlation between the natural and man‐made silk polymers. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40245.     

The crystallization morphology evolution of polyoxymethylene/poly(ethylene oxide) blend micropart prepared under microinjection molding conditions

This article is the first study on the microinjection molding and the effects of the microprocessing parameters on the crystallization and orientation of polyoxymethylene/poly(ethylene oxide) (POM/PEO) blend, which has better toughness and self‐lubricity compared with the neat POM and therefore is a better candidate material for making microparts like microgears with higher performances. The crystalline and phase morphologies were investigated by polarized light microscope (PLM), differential scanning calorimeter (DSC) and scanning electron microscope (SEM). The crystalline orientation of the microparts was evaluated by two‐dimensional wide‐angle X‐ray diffraction (2D‐WAXD) and Herman's orientation function. The experimental results showed that both POM and POM/PEO microparts prepared by microinjection molding exhibited three distinct layers, i.e., skin layer, shear layer and core layer, while the latter had thicker shear layer but thinner skin layer and core layer. PEO was well dispersed in POM matrix. The spherulite size, the melting point as well as the crystallinity of POM in the POM/PEO blend decreased due to the interference of PEO in the crystallization of POM. A shish‐kebab structure was observed in the shear layers of the POM/PEO microparts. The effects of processing parameters on the thicknesses of different layers of the POM/PEO microparts were investigated. With increase of the injection speed or decrease of the mold temperature, the skin layer and the core layer became thicker, while the shear layer and the oriented region became thinner. However, the influence of the injection pressure was not obvious. Also, the processing parameters affected the crystalline orientation of the POM/PEO microparts. With increase of the injection speed or decrease of the mold temperature, the orientation function f decreased, indicating a lower degree of orientation. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40538.     

Morphology and crystallization behavior of nylon 6‐clay/neat nylon 6 bicomponent nanocomposite fibers

Nylon 6‐clay hybrid/neat nylon 6, sheath/core bicomponent nanocomposite fibers containing 4 wt % of clay in sheath section, were melt spun at different take‐up speeds. Their molecular orientation and crystalline structure were compared to those of neat nylon 6 fibers. Moreover, the morphology of the bicomponent fibers and dispersion of clay within the fibers were analyzed using scanning electron microscopy and transmission electron microscopy (TEM), respectively. Birefringence measurements showed that the orientation development in sheath part was reasonably high while core part showed negligibly low birefringence. Results of differential scanning calorimetry showed that crystallinity of bicomponent fibers was lower than that of neat nylon 6 fibers. The peaks of γ‐crystalline form were observed in the wide‐angle X‐ray diffraction of bicomponent and neat nylon 6 fibers in the whole take‐up speed, while α‐crystalline form started to appear at high speeds in bicomponent fibers. TEM micrographs revealed that the clay platelets were individually and evenly dispersed in the nylon 6 matrix. The neat nylon 6 fibers had a smooth surface while striped pattern was observed on the surface of bicomponent fibers containing clay. This was speculated to be due to thermal shrinkage of the core part after solidification of the sheath part in the spin‐line. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2014 , 131, 39996.     

Curing characteristics,morphology, thermal stability,mechanical properties,and irradiation resistance of methylethylsilicone/methylphenylsilicone rubber blends

Methylethylsilicone rubber (MESR)/methylphenylsilicone rubber (MPSR) blends were cured with 2,5‐dimethyl‐2,5‐di(tert‐butylperoxy)hexane. The curing characteristics, morphology, thermal behaviors, mechanical properties at different temperatures, radiation resistance, and thermal aging resistance of the MESR/MPSR blends were investigated. The results show that a high MPSR content could decrease the optimum curing time and improve the scorch safety. Dynamic mechanical analysis revealed that the glass‐transition temperature of the blends increased slightly with the addition of MPSR. Scanning electron microscopy showed that MESR and MPSR had good compatibility in the blends. Thermogravimetric analysis indicated that the thermal stability of the blends increased with increasing quantity of MPSR. The blends had excellent mechanical properties at low temperatures. However, these properties were significantly reduced when the temperature was increased. Moreover, changes in the mechanical properties decreased with increasing MPSR content at high temperatures, especially at temperatures higher than 100°C. In addition, the radiation resistance and thermal aging resistance of the blends increased with increasing MPSR content. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40529.     

CO2 Adsorption capacity of activated N‐doping porous carbons prepared from graphite nanofibers/polypyrrole

In this study, N‐doping porous carbons (NPCs) with a 3D aperiodic hierarchical and layered structure were prepared by the sodium hydride (NaOH) activation of graphite nanofibers (GNFs)/polypyrrole (PPY) composites. The effects of the N groups and structural features on the CO₂ adsorption capacity of NPCs were investigated by N₂ full isotherms, XRD, SEM, and TEM. The CO₂ adsorption capacity was measured by the CO₂ isothermal adsorption at 25°C and 1 atm. It was found that GNFs served as a substrate and layered graphitic carbons were formed by the thermal annealing of PPY. The content of N groups and textural properties of NPCs were enhanced with increasing activation temperature, resulting in improved CO₂ adsorption capacity. The CO₂ adsorption isotherms showed that GPK‐600 exhibited the best CO₂ adsorption capacity of 88.8 mg/g when the activation temperature was 600°C. The result indicates that the pore size and its distribution of NPCs lead to feasible contact CO₂, and the presence of high N groups on the NPCs could have resulted in further stabilization of the surface effect. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40517.     

Study the factors affecting the performance of organic–inorganic hybrid coatings

In this article, a series of hybrid organic–inorganic coatings based on silica‐epoxy composite resins were prepared with the sol‐gel method by using γ‐aminopropyl triethoxysilane as a coupling agent. Especially, the research emphasized on the factors that influenced on the properties of the prepared hybrid coatings. Firstly, epoxy resin was reacted with γ‐aminopropyl triethoxysilane at a specific feeding molar ratio; subsequently, the asprepared sol–gel precursor was cohydrolyzed with tetraethoxysilane (TEOS) at various contents to afford chemical bondings to form silica networks and give a series of organic–inorganic hybrid coatings. They were loaded and cured on steel panels and characterized for FTIR, TGA, DSC, water contact angles (WCA), pencil hardness, surface & three‐dimensional morphological studies, and potentiodynamic polarization tests. The surfaces of the hybrid coatings showed Sea‐Island or Inverting Sea‐Island morphologies at a certain relative content of two components, which made the coatings possess hydrophobic property. Due to the contribution of organic and inorganic components, the prepared hybrid coatings possess a lot of properties such as pencil hardness, thermotolerance, and corrosion resistance. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 41010.     

Development of elastic and plastic properties of polyoxymethylene during bending fatigue

The development of the plastic and viscoelastic properties and the corresponding failure limits of the acetal homopolymer polyoxymethylene were studied in unidirectional cyclic fatigue. Samples with molecular weights (MWs) ranging from 90 to 142 kg/kmol were tested in displacement‐controlled conditions, resulting in maximum stress amplitudes between 30 and 59 MPa and strain amplitudes between 35.8 and 92.6 με. The zero‐hour material properties and the cycle‐dependent property development were predominantly dictated by deformations in the crystalline regions and showed a negligible dependence on MW. However, the final failure limits were found to be primarily dependent on the length of the amorphous tie chains that connect the crystallites. As such, fatigue life analysis showed a strong dependence on MW. Results are interpreted in light of the primary mechanical failure mechanisms and the corresponding molecular deformations. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40762.     

Sequential mixing as effective method in the reduction of percolation threshold of multiwall carbon nanotube in poly(methyl methacrylate)/high‐density poly(ethylene)/MWCNT nanocomposites

This work demonstrates sequential heating protocol to be an effective method in the reduction of percolation threshold of multiwall carbon nanotube (MWCNT) in (70/30 w/w) poly(methyl methacrylate) (PMMA)/high‐density poly(ethylene) (HDPE)/MWCNT nanocomposites. Here, the percolation threshold (P_c) value was reduced to 0.08 wt % of MWCNT, which is the lowest among the ever reported values of P_c for the PMMA system. Moreover, a co‐continuous morphology of the minor HDPE phase was evident throughout the major PMMA phase in a highly asymmetric composition (70/30 w/w) of the blend constituents. The AC conductivity as well as the dielectric permittivity values were increased with increase in loading of MWCNT in the nanocomposites. The detailed analysis of electrical and morphological properties is discussed in depth in the article. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40235.     

Nonsalt 1‐(arylmethyloxy)pyrene photoinitiators capable of initiating cationic polymerization

Analysis of photoproducts derived from 1‐(methoxynaphthalen‐1‐ylmethyloxy)pyrene initiators and polymer end groups demonstrated that methoxynaphthalen‐1‐ylmethyl carbocation is involved in the initiation steps for both styrene (St) and cyclohexene oxide (CHO) polymerization. Charge transfer from the pyrenyloxy oxygen atom to the methoxynaphthalen‐1‐ylmethyl chromophore in the singlet excited state is assumed to be responsible for the efficient generation of the carbocation species, which also initiates the copolymerization of St and CHO. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40510.