高炉铜冷却壁凝固过程数值模拟

在对铜冷却壁砂型 金属型复合铸造条件下的热态工况进行分析的基础上,利用有限元数值模拟的方法首次建立了铸型传热分析对称模型。在模型中对铸型传热系统中的对流、辐射、接触边界条件和凝固潜热进行了处理,利用有限元分析软件ANSYS,分析了紫铜冷却壁的温度场的变化。数值模拟的结果与实际生产相当吻合。     

系统失效的分支-界限分析法及其在桁架可靠性分析中的应用

本文首先介绍了系统失效的分支-界限分析法，然后以空间桁架系统为例用分支-界限分析法进行了可靠性分析。系统失效的分支-界限分析法直观、明了，适合对实际工程中的复杂系统进行可靠性分析。     

基于数值模拟的接水盘冲压成形工艺分析与设计

分析了冰箱接水盘的形状和结构特点 ,设计了零件的冲压成形工艺 ,运用板料成形有限元软件对其中的拉伸和翻边工艺进行数值模拟 ,得到成形过程中工件各部位的厚度分布和成形极限图 ,分析了在不同工艺条件下可能产生的缺陷及其原因 ,并确定其初始毛坯和中间毛坯的合理形状 ,有效地保证了成形工艺的可靠性     

Spin Extrusion - A New Partial Forming Technology based on 7 NC-Axes Machining

Hollow shape component approaches, applied to shafts and similar workpieces, represent a major potential for ground-breaking innovations in lightweight engineering and safety designs. Among suitable forming technologies, spin extrusion is a pioneering and particularly flexible hollow-shaping technique. All outside form elements, straight or stepped cylinders, cones or spherical rotation elements emerge just from the kinematics of tools. The inside hollow shapes, as e.g. circular cross-sections, shaft to collar connections such as spherical triangles, polygons, splines or dovetail forms are manufactured with a shaping mandrel. Spin extrusion can be applied first and foremost at dimensions that are unattainable with other techniques. The application includes hollow shafts, thick-walled cups and semi-finished tubular products that are not to be found in off-the-shelf cross-sections. In these cases the possibility for using of massive bars is connected with very high price advantages. Furthermore material-saving machining is attracting special attention for high-grade materials.The paper characterizes substantial steps of process analysis and the appliance of a new, derived from the bound method, numerical simulation method for spin extrusion process. Holistic process analysis is the prime factor for process capability. The specific application of the developed special methods of simulation, the accumulation of process data and the integrating into the Computer numerical control of spin extrusion machine is a precondition guaranteeing high-quality assurance.     

ZTC4筒形件温成形扩口数值模拟

对铸造Ti-6Al-4V筒形件温成形扩口成形工艺进行了数值模拟分析,得出了优化的工艺参数,并对凸模锥角进行了优化模拟,得出了合适的锥角。     

Numerical modeling of high-temperature corrosion processes

Numerical modeling of the diffusional transport associated with high-temperature corrosion processes is reviewed. These corrosion processes include external scale formation and internal subscale formation during oxidation, coating degradation by oxidation and substrate interdiffusion, carburization, sulfidation and nitridation. The studies that are reviewed cover such complexities as concentration-dependent diffusivities, cross-term effects in ternary alloys, and internal precipitation where several compounds of the same element may form (e.g., carbides of Cr) or several compounds exist simultaneously (e.g., carbides containing varying amounts of Ni, Cr, Fe or Mo). In addition, the studies involve a variety of boundary conditions that vary with time and temperature. Finite-difference (F-D) techniques have been applied almost exclusively to model either the solute or corrodant transport in each of these studies. Hence, the paper first reviews the use of F-D techniques to develop solutions to the diffusion equations with various boundary conditions appropriate to high-temperature corrosion processes. The bulk of the paper then reviews various F-D modeling studies of diffusional transport associated with high-temperature corrosion.     

板料弯曲回弹的有限元模拟影响因素研究

阐述了板料成形数值模拟中回弹问题的研究历史和发展现状,分析了塑性弯曲加工中工件发生弯曲回弹的原因、特点及有限元模拟过程的影响因素,总结了回弹模拟的算法,从成形过程模拟和回弹计算两方面系统分析了影响回弹模拟准确性和收敛性的主要因素及改进方向,讨论了模具设计中回弹的补偿算法 ,并提出了当前控制回弹的基本方法     

基于流场数值模拟的导流堤加固方案优化设计

流态和流速分析是导流堤设计的先决问题。以某沿海水利枢纽导流堤为研究对象,采用有限元数值模拟的手段及平面二维水流数学模型,对其加长加固方案进行对比分析,优选出合理的导流堤结构型式和长度,为工程设计提供理论参考。     

闸坝水力学特性的三维数值模拟

本文采用标准k-ε双方程紊流模型及基于水气两相流的VOF方法,运用FLOW3 D软件对闸坝进行数值模拟,得出不同水位下的闸坝泄流能力,以及不同部位的闸室及消力池水面线、流速、压力等重要水力学要素。结果表明数值计算在一定程度上可以达到模型试验的效果。