一种航空液冷机箱集成制造工艺技术

文中以一种兼有“蛇形水道”和“深孔水道”的航空液冷机箱作为实例,进行集成制造工艺研究.从工艺方法选择、材料选择及工艺流程三个方面进行论述,确定水道和机箱成形工艺方案.对总体工艺方案、水道成形工艺方案、机箱成形工艺方案等方面中的关键工艺技术进行了详细分析,针对研制过程中出现的问题,提出了具体有效的解决方案.通过对研制结果的分析,验证了上述工艺方案的可行性.     

金川矿石中脉石矿物易浮原因的探讨

通过对金川原矿矿石性质研究和精矿及尾矿中硫化矿物的XPS表面测试、扫描电镜统计及能谱测试,探索了金川矿石中脉石矿物易浮的原因。结果表明,金川硫化物表面易与镁结合,蛇纹石表面常有墨铜矿及羟镁硫铁矿,这两个矿物在蛇纹石表面形成使蛇纹石向滑石转变,蛇纹石表面已滑石化或为蛇纹石与滑石的过渡相,这是造成金川脉石矿物易浮且难以抑制的原因。     

活化酸浸蛇纹石提取镁的实验研究

采用球磨和煅烧工艺对蛇纹石进行预处理, 破坏其晶体结构, 改善其物理化学特性, 并用不同无机酸进行浸取。通过实验确定最佳条件是: 在球磨机中球磨1 h后的矿粉, 700 ℃条件下恒温煅烧1 h, 然后用3 mol/L H₂SO₄在常温下搅拌1 h, 固液比为1∶15, MgO的浸出率可达到93%。     

Enhancement of pentlandite surface magnetism and implications for its separation from serpentine via magnetic separation

The magnetism of pentlandite surface was enhanced through the selective precipitation of micro-fine magnetite fractions on pentlandite surfaces. This was achieved through adjustment of slurry pH and addition of surfactants. The results showed that at pH 8.8 with the addition of 100 g/t sodium hexametaphosphate, 4.5 L/t oleic acid, and 4.5 L/t kerosene, significant amount of fine magnetite particles adhered to the pentlandite surface, while trace amount of coating was found on serpentine surfaces. Thus, the magnetism of pentlandite was enhanced and pentlandite was well separated from serpentine by magnetic separation under the magnetic field intensity of 200 kA/m. Scanning electron microscopy (SEM) and zeta potential measurement were performed to characterize changes of mineral surface properties. Calculations of the extended Derjaguin–Landau–Verwey–Ocerbeek (EDLVO) theory indicated that, in the presence of surfactants the total interaction energy between magnetite and pentlandite became stronger than that between magnetite and serpentine. This enabled the selective adhesion of magnetite particles to pentlandite surfaces, thereby enhancing its magnetism.     

Evaporation heat transfer and pressure drop characteristics of R-290 (propane), R-600 (butane), and a mixture of R-290/R-600 in the three-lines serpentine small-tube bank

This paper reports an experimental investigation of heat-transfer and pressure-drop behavior of R-290, R-600, and R-290/R-600 in the three-lines serpentine small-diameter (2.46 mm) tube bank. Heat transfer coefficients and pressure drop characteristics are measured for a range of heat flux (5–21 kW/m²), mass flux (250–500 kg/m² s), equilibrium mass quality (0–0.86), and the fixed mixture composition ((R-290/R-600 (55 wt.%/45 wt.%)). The results show that the flow boiling heat transfer coefficients for R-290, R-600, and R-290/R-600 are 1.66–1.96-fold, 1.28–1.38-fold and 1.57–1.88-fold greater as compared with those for R-134a under equal heat and mass fluxes. Also, the two-phase flow frictional pressure drop for R-600, R-290/R-600 and R-290 are 1.41–1.60-fold, 1.32–1.50-fold and 1.22–1.40-fold smaller as compared with that for R-134a. A new heat transfer correlation was presented by using a superposition model to predict the experimental data for both pure refrigerants and refrigerant mixtures. Experimental results were compared with several correlations which predict the evaporative heat transfer, which are in good agreement with experimental data.     

小曲率蛇形微通道弯头处弹状流流动及传质特性的数值研究

采用CLSVOF（coupled level set and volume of fluid）方法,以空气和水为工作流体对小曲率矩形截面蛇形微通道内气液两相流动进行模拟研究。验证模型的合理性后,研究了曲率对弯通道内压降的影响,曲率及气相速度对弹状流气泡及液塞长度的综合影响;同时深入分析了弯管内气液两相流动的传质特性,包括不同曲率下气泡长度的变化,弯管内液侧体积传质系数与液膜体积传质系数的比较,曲率及气相速度对液相体积传质系数的影响。同时,对比了回转弯道与直微通道传质系数的差异,发现弯微通道可以强化传质。     

蛇纹石/La复合粉体的制备及其摩擦性能

分别采用水溶液沉淀法和乙醇溶液沉淀法制备了蛇纹石/La复合粉体,并分别在120℃（脱除吸附水）和700℃（蛇纹石脱除羟基）对复合粉体进行了干燥和煅烧热处理。利用X射线衍射法、扫描电子显微镜、能谱分析表征了复合粉体的物相组成、微观形貌。利用MM-10W型多功能摩擦磨损试验机对复合粉体的摩擦性能进行了评价。结果表明：蛇纹石/La复合粉体中,La化合物呈纳米颗粒,并包覆在蛇纹石表面;700℃煅烧将导致蛇纹石/La复合粉体物相变化和摩擦性能变差;120℃干燥处理的蛇纹石/La复合粉体具有良好的减摩-抗磨性能,摩擦因数较未添加者降低22.48%以上。     

塔式炉蛇形管受热面工艺研究

本文通过对几种结构形式的蛇形管受热面进行工艺研究,阐述了670MW超临界机组用塔式锅炉蛇形管受热面的关键制造工艺。     

蛇形防护布线设计

高速电路中蛇形线可作为传统防护布线的替代方案，但其提出过程未曾考虑如何进行合理的设计。文中基于蛇形防护布线的外形特征影响耦合参数的原理，通过全波求解器建立蛇形防护布线模型，分析了其端接策略以及特征变化对应的远端串扰变化规律，得出了蛇形防护布线的合理设计方法。结果表明，短路策略作为最佳策略，且在信号边沿变化较快的情况下，应采用线宽小、高度高和长度短的蛇形线作为防护布线。     

Hydrothermal synthesis (200 °C) of Co–kaolinite and Al–Co–serpentine

In the systems CoO–Al₂O₃–SiO₂–H₂O and CoO–Al₂O₃–SiO₂–HCl–H₂O, at initial pH between 5.5 and 8.1 and temperature of 200 °C, kaolinite is unstable and the following phases form through a dissolution-precipitation process: a) kaolinite and Co-bearing kaolinite; b) Al–Co–serpentine; and c) poorly crystalline phases. Identification of the several phases was carried out from a combination of X-ray diffraction and transmission/analytical electron microscopy.Co–kaolinite shows variable morphologies: a) Platy lath-shaped particles with very low Co content; b) Spherical particles, with relatively constant Co contents (in the order of 0.10 apfu); c) Kaolinite stacks with very variable Co contents (up to 0.25 apfu). Analytical data indicate that the presence of Co(OH)₂ in the system favors the dissolution process as well as serpentine formation but it leads to the parallel formation of abundant poorly crystalline phases. The Co-content in kaolinite increased as a function of the Co(OH)₂/CoCl₂ ratio in the initial systems, and it is reflected by a parallel increase of the b-cell parameter of kaolinite. The average composition of the coexisting Al–Co–serpentine is: (Al_1.20Fe_0.11Co_1.27)(Si_1.64Al_0.36)O₅(OH,Cl)₂, with Cl contents in the order of 0.14 apfu.The assemblage Co–kaolinite + Al–Co–serpentine, which appears to be stable at 200 °C, has not been described in natural environments, probably because it requires unusual Al- and Co-rich chemical systems.