Effect of electric pulse treatment on solidification structure of an A1-15%Si alloy

The effect of electric pulse modifying on the solidification structure of an Al-15%Si alloy was investigated. The result shows that the primary silicon disappears sometimes and the eutectic phase is refined after the treatrnent of EP （electric pulse） though there are different modalities in different treating durations. DSC （differential scanning calorimetry） analysis indicates that the super-cooling texture decreases and the freezing range narrows evidently after the electric pulse treatment.     

运用均衡凝固理论解决英国铸件的缩孔问题

用实例给出运用均衡凝固理论,特别是薄、宽、短矩型冒口颈解决英国铸造厂球墨铸铁件的缩孔问题.表明均衡凝固理论作为工艺设计的理论和方法对生产高品质铸件有普遍意义.对计算机凝固模拟进行了讨论.计算机凝固模拟软件可以帮助设计人员改进工艺设计,提高铸件品质.但是认为购置和应用了计算机凝固模拟软件就能产生立竿见影的效果是对计算机凝固模拟软件的误解.在未来很长时期内,计算机凝固模拟作为一个有力的工具,仍然需要有实际铸造工艺设计经验的专家使用才能发挥其作用与潜力,才能达到预期效果.计算机凝固模拟软件与铸造工艺设计的专家系统软件和人工智能软件相结合将能够更好地解决铸造工艺设计问题.     

热型连铸Cu-Cr合金铸态下的组织与性能

用热型连铸法制备过共晶Cu-Cr合金线．探讨了其在铸态下的微观组织形态、力学性能和导电性能。结果表明：随着含Cr量的增加，Cu-Cr合金的抗拉强度增加，拉铸速度增加，Cu-Cr合金的导电性增加。     

Crystallization and microstructure evolution of amorphous Al85Y4Nd4Ni7 alloy

The mixture model of Al85Y4Nd4Ni7 alloy in which a partially crystallized amorphous alloy is regarded as a nanocomposite of an Al nanoparticle and a remaining amorphous matrix is presented. Its evolution in the process of crystallization has been investigated by differential scanning calorimetry (DSC), X-ray diffraction (XRD), and transmission electron microscopy (TEM). Mainly amorphous structure with α-Al nanocrystals embedded in the amorphous matrix has been revealed by melt spining the alloy. Crystallization is showed to occur in three stages: (I) crystallization of amorphous alloy and formation of A1NiY, A1NdNi and unknown crystalline phases, (2) formation of Al3Y and Al3Nd, and (3) formation of Al3Ni.     

金属快速凝固的非平衡超急速传热模型

运用非Fourier传热理论建立了金属快速凝固过程中的非平衡传热理论模型，包括非Fourier方程的建立、传热与相变模拟，模拟计算表明：（1）在溅射激冷条件下，界面换热系数越大，界面冷却速度和移动速度也越高。在界面换热系数相同时，计算得到的界面冷却速度随着固－液界面高度的提高呈现先上升而后下降的变化趋势；计算得到的冷却速度值明显小于Fourier定律的计算值。（2）在激光加热条件下，计算的界面移动速度在凝固开始时先急剧增加，然后渐趋平稳，计算还表明，金属的过热及过冷度与其热物性相关。     

运用均衡凝固技术解决压缩机缸体缩孔缩松

利用均衡凝固技术，将大型活塞式压缩机气缸体的原底注工艺改为项注雨淋工艺，并采用冷铁等措施，使项注雨淋方式的下低上高的温度场分布趋势得到明显的加强，改变了先中间后两头的凝固顺序，缸体从总体上形成了从下往上的有利于补缩的凝固顺序，从而有效解决了压缩机缸体缩孔缩松缺陷。数值模拟结果和实际生产结果验证了工艺改进的正确性，而且废品率由原来的10％降低为5％，工艺出品率由原来的75％提高到85％～90％，效果显著。     

FRACTAL ANALYSES OF DIRECTIONAL SOLIDIFICATION BEHAVIOR OF A Ni-BASE SUPERALLOY

The morphology of solid/liquid interface of a directionally solidification process is describedby means of fractal analysis,and the relations among the fractal dimension of the solid/liq-uid interface,solidification rate,dendrite arm space and the phosphorus content of the test al-loys have been given.It was found that the increase of the solidification rate and the phos-phorus content of the test alloy will lead to a increase,following the regularity of exponentialfunction,in the fractal dimension of solid/liquid interface.Furthermore,by combining thefractal theory and the thermodynamic principle with the measured results,it has been provedthat the fractal dimension is not only a kind of simple geometrical parameter used in des-cribing irregular geometry,but also a state function depending the change of solidificationparameters and chemical compositions.     

大型铸钢支承辊充型和凝固过程数值模拟

在应用ViewCast软件模拟实际铸钢支承辊的凝固过程时，发现原始工艺易导致缺陷残留在上下辊颈中。根据计算机模拟结果改进原工艺设计，调整模具壁厚，达到良好效果。通过对原工艺和改进工艺进行模拟对比。模拟结果显示改进工艺可以使辊身与下辊颈快速凝固，整个铸件顺序凝固，从而使缩孔、宏观偏析最重的位置集中在冒口部位。采用底注式切线型内浇道的浇注系统，金属液充型过程平稳。     

熔体过热温度对Al-4.7%Cu合金定向凝固组织和性能的影响

在温度梯度和抽拉速率一定的条件下,研究熔体过热温度Ts对Al-4.7%Cu合金定向凝固组织及力学性能的影响,利用综合热分析仪测定Al-4.7%Cu合金熔体结构特征及变化过程。试验结果表明:熔体过热温度对Al-4.7%Cu合金定向凝固组织及力学性能有显著影响,经过1 050℃过热处理的一次枝晶间距1λ比在750℃无过热直接定向凝固的减小了35%左右,抗拉强度提高了近30%,伸长率提高了近40%;熔体过热处理改变了熔体的结构状态,从而影响了最终组织及性能;通过熔体过热处理的Al-4.7%Cu合金,其富Cu相明显减少,断口韧窝数量显著增加。     

YJ231接装机后墙板铸铁件浇注系统当冒口的补缩和溢流排渣设计

YJ231接装机后墙板铸铁件,材质HT200,轮廓尺寸1102mm×962mm×34mm,重200kg,干砂型,表面质量要求高,6个面均需机加工。为获得无夹渣、夹砂、缩松、气孔等缺陷铸件,采用均衡凝固浇注系统当冒口,浇注和补缩一体化设计方法:1只直浇道φ40mm,双向横浇道截面梯形32mm×44mm×50mm,4只内浇道80mm×7mm搭接在铸件顶面,设2只溢流排渣冒口φ50mm×60mm,8只出气冒口φ20mm。墙板实际浇注时间28s,与计算值吻合。生产实践证明,运用均衡凝固浇注系统当冒口浇注、补缩和溢流排渣工艺稳定可靠。