铝铁合金的研究进展与应用状况

综述了Al-Fe合金的国内外研究现状，阐述了共晶、过共晶铝铁合金及其在快速凝固条件下的凝固特点，概述了添加Ca、Mg、Mn、RE等微量元素及采用热速处理、电流处理、交变磁场、超声振动等工艺条件对Al-Fe合金微观组织的影响规律，叙述了目前Al-Fe合金的应用状况，并对铝铁合金的研究及应用前景进行了展望。     

粉末注射成形低温热脱蜡的非等温动力学

利用热重法研究了石蜡在粉末注射成形中低温热脱除的非等温动力学。采用微分法和积分法来确定动力学参数。并推出石蜡在聚丙烯配方体系生坯中热脱除的动力学方程式为：－ｌｎ（１－ａ）＝Ａｅｘｐ（－Ｅ／ＲＴ）ｔｍ，（０＜ｍ＜１）。当ｍ＝０．２５时，为最可能的机理形式。热脱蜡的动力学控制步骤为石蜡在聚丙烯中的扩散过程。     

Effect of substrate surface roughness on the adherence of NiCrAlY thermal spray coatings

The adherence of plasma sprayed NiCrAlY bond coats can be improved by an appropriate substrate surface finish. The interface fracture energy for crack propagation along the coating/substrate interface has been measured for different surface roughness by means of a specially designed four-point bending test. An increase of the interface fracture energy of about 15% was observed for a three times higher surface roughness. In addition, four-point bending tests with the coating on the side face of bending specimens were performed to analyze the fracture and spalling behavior of the coatings both under large tensile and compressive substrate deformations.     

QFP组件的优化模拟及焊点热疲劳寿命的预测

采用有限元方法研究了方形扁平式封装QFP(quad flat package)组件的优化模拟及引线宽度与间距对焊点疲劳寿命的影响规律.结果表明,在QFP64组件的所有焊点中,最外侧焊点的正前面存在最大应变值,易产生裂纹,发生疲劳破坏,为组件的最脆弱部位.QFP引线间距固定时,随着引线宽度的增加,焊点等效应变值逐渐增加,焊点可靠性降低,热疲劳寿命降低;QFP引线宽度固定时,随着引线间距的增加,存在一个焊点热疲劳寿命最大值;所选取的计算模型中,当引线宽度为0.15 mm,引线间距为0.45 mm时,焊点可靠性最高,组件具有最长的疲劳寿命.     

Application of multiscale modeling in the coating formation simulation of APS PYSZ TBCs

The process parameters of atmospheric plasma spraying (APS) influence the coating formation and properties of partially yttria stabilized zirconia (PYSZ) thermal barrier coatings (TBC). Simulations can be used to investigate this dependency and to design the coating process for a targeted production of TBCs. A whole process simulation was realized by modeling the linked subprocesses: plasma torch, plasma free jet, powder particles characteristics, and coating formation. The coating formation can be described by model approaches with different physical assumptions and geometric scales. One approach is the simulation of single powder particles hitting the substrate surface. An alternative macroscale finite element model (FEM) model approach is applied in the coating formation simulation. A group of particles is pooled in a splash that is dependent on the precalculated particle distribution in front of the substrate. A third modeling approach is applied to calculate effective mechanical and thermodynamical properties of coatings dependent on the experimentally obtained or calculated microstructure of the PYSZ TBC, which is based on different homogenization methods. The application of three simulation approaches in the whole process simulation of APS is discussed; advantages and disadvantages are elucidated. Results based on simulation and experiments are presented for a variation of process parameters. Missing links in the multiscale approach are detected to make suggestions for future modeling and simulation work. This article was originally published inBuilding on 100 Years of Success, Proceedings of the 2006 International Thermal Spray Conference (Seattle, WA), May 15–18, 2006, B.R. Marple, M.M. Hyland, Y.-Ch. Lau, R.S. Lima, and J. Voyer, Ed., ASM International, Materials Park, OH, 2006.     

超声导波检测技术的研究进展

综述近年来超声导波检测研究的最新进展。介绍导波在不同材料和结构中的频散特性及与之相关的理论成果。从导渡的结构出发，分析了导波在介质中能量与位移的分布。论述了导波检测技术领域中数值分析方法和信号处理方面的一些新技术。     

多功能移动式防腐保温生产线技术研究

论述了可移动防腐保温生产线的特点及实际应用情况，对预制企业由工厂化生产转向现场预制具有一定的指导意义。     

数控机床电主轴单元热-结构特性动态分析

分析了高速电主轴单元热变形机理与散热机制,对主轴单元热态特性要求进行了描述,利用AN-SYS对高速电主轴进行了热-结构耦合分析。通过改变电主轴有限元模型中的边界条件,对不同转速、润滑方式、冷却结构设计、内装式电机选择条件下电主轴热-结构特性进行了对比分析。根据分析结果,提出了改善电主轴热态特性的措施,为电主轴冷却结构设计提供了参考。     

MAG焊熔池图像特征及可用信息分析

针对MAG焊焊接过程的特点,采用被动式视觉传感的方式,利用近红外CCD摄像机,配合1064nm窄带滤光片和0.1%中性减光片组成的复合滤光系统,很好地排除了弧光的干扰,采集到大量高清晰的MAG焊短路过渡、射滴过渡、射流过渡熔池图像.利用数字图像处理技术对熔池图像进行图像处理,并提取出反映焊接质量的图像特征信息.对于单幅熔池图像进行了灰度分析,并提取了三条熔池图像等值轮廓线;对于连续多帧熔池图像,提出了利用熔池图像差影检测和熔池图像平均灰度来研究MAG焊焊接过程的新思路,为熔化极气体保护焊焊接过程质量控制奠定了基础.     

Worker Exposure Monitoring of Suspended Particles in a Thermal Spray Industry

The purpose of the present work was the investigation and characterization of the quality of air in a thermal spray industry, in Greece. The activities that take place in the specific facility, as well as in most other similar industries, include thermal spraying and several mechanical and metallurgical tasks that generate airborne particles, such as grit-blasting, cutting and grinding of metallic components. Since the main focus of this work was the workers exposure to airborne particles and heavy metals, portable air samplers with quartz fiber filters, were used daily for 8 h. Three samplers, carried from different employees, were used for a period of 1 month. Results showed that both particles and heavy metals concentrations were low, even in the production site, which was the most susceptible area. The only exceptions were observed in the case of cleaning and maintenance activities in the thermal spray booth and in the case of spraying outside the booth. The main reason for the low concentrations is the fact that most of the activities that could produce high-particle concentrations are conducted in closed, well-ventilated systems. Statistical elaboration of results showed that particles are correlated with Ni, Cu, Co. The same conclusion is extracted for Fe, Mn. These correlations indicate possible common sources.